B01J19/249

Scalable heat exchanger reformer for syngas production

Heat exchanger-reformer for use in a hydrogen production plant for producing syngas, for instance by means of a steam methane reforming method, wherein the reformer comprises vessel with a first inlet for supplying feed and a second inlet for supplying hot reformer effluent, preferably coming from a main steam methane reformer, wherein the heat exchanger-reformer further comprises a heat exchanging section that is arranged in fluid connection with the first and second inlets for exchanging heat between the feed and reformer effluent to effectuate steam reforming of hydrocarbon to produce syngas, wherein the heat exchanging section comprises a plate heat exchanger assembly for heat exchange between said feed and said reformer effluent.

SYSTEMS, DEVICES, AND METHODS OF A REACTOR FEED DISTRIBUTION SYSTEM
20230104851 · 2023-04-06 ·

Systems, devices, and methods for a reactor feed distribution system. In some aspects, a multi-section pipe and an orifice plate. The multi-section pipe includes a first pipe section that defines a first channel and a second pipe section that defines a second channel. Second pipe section includes a first portion extending along a first longitudinal axis, a second portion extending along a second longitudinal axis that is angularly disposed relative to the first longitudinal axis, and a curved portion connecting the first portion to the second portion. The orifice plate is configured to be positioned at an inlet or a first outlet of the first pipe section. The orifice plate includes a maximum transverse dimension that is less than a minimum transverse dimension of each of the first and second channel.

METHODS FOR METAL FLOW REACTOR MODULES AND MODULES PRODUCED
20230150050 · 2023-05-18 ·

A method for forming a metal flow module includes stacking together a first metal plate having opposing first and second major surfaces and one or more flow channels defined at least in part in the first major surface with a second metal plate having opposing first and second major surfaces, the plates stacked together with their respective first major surfaces facing each other and with a layer of flux positioned in between contacting portions of the respective first major surfaces defined as those portions of the respective first and second major surfaces which would be in contact absent the flux; then heating the plates together in a non-oxidizing atmosphere to thermally bond the contacting portions of the respective first major surfaces of the first and second metal plates. Resulting modules are also disclosed.

TEMPERATURE CONTROLLED REACTOR

A reactor is provided for controlling the temperature of materials undergoing a physical or chemical process. The reactor includes a reactor having a holder adapted to hold a plurality of the materials in a plurality of 2×n arrays, each array having two rows of n materials. The reactor further includes a fluid inlet adapted to receive a temperature-modifying fluid and a fluid outlet adapted to discharge the temperature-modifying fluid. The sample holder has a plurality of fluid flow channels configured such that a fluid flow channel is located adjacent to each of the two rows in each of the plurality of 2×n arrays. The fluid flow channels are adapted to provide substantially equal flow rates and substantially equal fluid flow volumes as the temperature-modifying fluid travels past the arrays. The sample holder may also be provided with a plurality of inlet-side air chambers, each inlet-side air chamber disposed between the fluid inlet and a respective one of the arrays and adapted to thermally insulate the materials from the temperature-modifying fluid as it is introduced into the fluid inlet.

DEVICES AND METHODS OF USING SMALL FORM ALUMINUM IN CONSECUTIVE BATCH ALUMINUM CHLOROHYDRATE PROCESSES

A method of producing aluminum chlorohydrate comprises adding small form aluminum metal pellets to a reactant receiving space of a reactor tank to form a pellet bed; adding aqueous hydrochloric acid to the reactant receiving space of the reactor tank; and continuously circulating the aqueous hydrochloric acid through the pellet bed. In some embodiments, the continuously circulating aqueous hydrochloric acid dispels reaction gases from the pellet bed. Methods described herein can, in some cases, further comprise consecutively adding additional small form aluminum metal pellets to the reactant receiving space of the reactor tank as the small form aluminum metal pellets are consumed in the pellet bed.

Thermal conversion vessel used in a process for amidification of acetone cyanohydrin

The invention relates to a thermal conversion vessel (200) used during amidification step of acetone cyanohydrin (ACH), in the industrial process for production of a methyl methacrylate (MMA) or methacrylic acid (MAA). The thermal conversion vessel (200) is used for converting an hydrolysis mixture of α-hydroxyisobutyramide (HIBAM), α-sulfatoisobutyramide (SIBAM), 2-methacrylamide (MACRYDE) and methacrylique acid (MAA), into a mixture of 2-methacrylamide (MACRYDE). It comprises:—at least one compartment (C1, C2, C3, . . . Ci) comprising an inner wall (206a, 206b, . . . 206i) separating said compartment into two communicating parts (C1a, C1b) by a passage provided between the bottom of said vessel and said inner wall,—said compartment having a space above said inner wall, for separating gas phase from liquid phase during thermal conversion,—said compartment being connected to an outlet valve (204a, 204b, . . . 204i). Such vessel allows obtaining a high yield thermal conversion in very safe conditions.

A STRUCTURED CATALYST

A structured catalyst for catalyzing an endothermic reaction of a feed gas to convert it to a product gas Including at least one macroscopic structure of an electrically conductive material and at least one connector attached to the at least one macroscopic structure, wherein the macroscopic structure supports a catalytically active material.

Radiant non-catalytic recuperative reformer

A radiant, non-catalytic recuperative reformer has a flue gas flow path for conducting hot exhaust gas from a thermal process and a reforming mixture flow path for conducting a reforming mixture. At least a portion of the reforming mixture flow path is positioned adjacent to the flue gas flow path to permit heat transfer from the hot exhaust gas to the reforming mixture. The reforming mixture flow path contains substantially no material commonly used as a catalyst for reforming hydrocarbon fuel (e.g., nickel oxide, platinum group elements or rhenium), but instead the reforming mixture is reformed into a higher calorific fuel via reactions due to the heat transfer and residence time. In a preferred embodiment, a portion of the reforming mixture flow path is positioned outside of flue gas flow path for a relatively large residence time.

EXPANDABLE CENTER ARRANGEMENT

An expandable center arrangement for a reactor is disclosed. The arrangement comprises an expansion tube; a center support inside the expansion tube and three or more spring elements. The spring elements are fastened to the center support and arc out to the expansion tube. A reactor is also disclosed.

Catalytically heated fuel processor with replaceable structured supports bearing catalyst for fuel cell

A highly compact heat integrated fuel processor, which can be used for the production of hydrogen from a fuel source, suitable to feed a fuel cell, is described. The fuel processor assembly comprises a catalytic reforming zone (29) and a catalytic combustion zone (28), separated by a wall (27). Catalyst able to induce the reforming reactions is placed in the reforming zone and catalyst able to induce the combustion reaction is placed in the combustion zone, both in the form of coating on a suitable structured substrate, in the form of a metal monolith. Fe—Cr—Al—Y steel foils, in corrugated form so as to enhance the available area for reaction, can be used as suitable substrates. The reforming and the combustion zones can be either in rectangular shape, forming a stack with alternating combustion/reforming zones or in cylindrical shape forming annular sections with alternating combustion/reforming zones, in close contact to each other. The close placement of the combustion and reforming catalyst facilitate efficient heat transfer through the wall which separates the reforming and combustion chambers.