A method for producing a dehydrogenated product and a coked catalyst, then introducing an oxygen-containing fluid, combusting at least a portion of the coke disposed on the catalyst in the presence of the oxygen-containing fluid to produce a decoked catalyst. An apparatus for introducing fluid into a reactor, comprising a first inlet conduit configured to convey a first gas, a second inlet conduit configured to convey a second gas, and an outlet conduit configured to convey the first gas and the second gas into a reactor, wherein there is an acute angle between a longitudinal axes of the first inlet conduit and a longitudinal axis of the second inlet conduit and an obtuse angle between a longitudinal axis of the outlet conduit and the longitudinal axis of the second inlet conduit and a pre-distributor disposed, in one embodiment on the inner surface, within the first inlet conduit is disclosed.

A method for producing a dehydrogenated product and a coked catalyst, then introducing an oxygen-containing fluid, combusting at least a portion of the coke disposed on the catalyst in the presence of the oxygen-containing fluid to produce a decoked catalyst. An apparatus for introducing fluid into a reactor, comprising a first inlet conduit configured to convey a first gas, a second inlet conduit configured to convey a second gas, and an outlet conduit configured to convey the first gas and the second gas into a reactor, wherein there is an acute angle between a longitudinal axes of the first inlet conduit and a longitudinal axis of the second inlet conduit and an obtuse angle between a longitudinal axis of the outlet conduit and the longitudinal axis of the second inlet conduit and a pre-distributor disposed, in one embodiment on the inner surface, within the first inlet conduit is disclosed.

A catalyst obtainable by exsolving particles of Ni, Co and/or a mixture of Ni and Co from a perovskite metal oxide of formula (I) (M.sup.1.sub.aM.sup.2.sub.b)(CO.sub.xNi.sub.yM.sup.3.sub.z)O.sub.3, wherein M.sup.1 and M.sup.2 are each independently an alkali earth metal or a rare earth metal, M.sup.3 is Ti or Cr, 0a1, 0b1, 0<a+b1, 0x<1, 0y<1, 0z<1, x+y+z=1 and where at least one of x and y>0. The invention includes methods of converting this catalyst into one or more catalytically active forms. The catalysts and the activated forms of same are useful in the catalysing CO oxidation and/or NO oxidation.

A catalyst for the dehydrogenation of alkanes to alkenes comprises a catalytically active material supported on a carrier, wherein the catalytically active material is a metallic sulfide (MeS) comprising Fe, Co, Ni, Cu, Mo or W or any combination of two or more metals selected from Pb, Sn, Zn, Fe, Co, Ni, Cu, Mo and W. The catalyst is regenerated in several steps. The dehydrogenation is carried out at a temperature between 450 and 650 C. and a pressure from 0.9 bar below ambient pressure to 5 bar above ambient pressure.

A catalyst for the dehydrogenation of alkanes to alkenes comprises a catalytically active material supported on a carrier, wherein the catalytically active material is a metallic sulfide (MeS) comprising Fe, Co, Ni, Cu, Mo or W or any combination of two or more metals selected from Pb, Sn, Zn, Fe, Co, Ni, Cu, Mo and W. The catalyst is regenerated in several steps. The dehydrogenation is carried out at a temperature between 450 and 650 C. and a pressure from 0.9 bar below ambient pressure to 5 bar above ambient pressure.

A process to react an oxygen containing regenerated catalyst stream prior to use in a fluidized bed reactor comprising providing a regenerated catalyst stream which comprises at least 0.001 wt % oxygen; reacting the regenerated catalyst stream with a fuel source thereby forming oxides and reducing the amount of oxygen in the regenerated catalyst stream to produce a usable regenerated catalyst stream; and injecting the usable regenerated catalyst stream into a hydrocarbon fluidized bed reactor is provided.

A process to react an oxygen containing regenerated catalyst stream prior to use in a fluidized bed reactor comprising providing a regenerated catalyst stream which comprises at least 0.001 wt % oxygen; reacting the regenerated catalyst stream with a fuel source thereby forming oxides and reducing the amount of oxygen in the regenerated catalyst stream to produce a usable regenerated catalyst stream; and injecting the usable regenerated catalyst stream into a hydrocarbon fluidized bed reactor is provided.

Methods for producing propylene by the dehydrogenation of propane are provided. Methods can include introducing a first gas mixture including propane to a dehydrogenation catalyst at a temperature of at least about 570 C., introducing a second gas mixture including steam and air to the dehydrogenation catalyst at a temperature of at least about 550 C., and allowing the second gas mixture to subsist therewith for at least about one hour. Methods can further include introducing a third gas mixture including hydrogen to the dehydrogenation catalyst at a temperature of at least about 500 C.

Methods for producing propylene by the dehydrogenation of propane are provided. Methods can include introducing a first gas mixture including propane to a dehydrogenation catalyst at a temperature of at least about 570 C., introducing a second gas mixture including steam and air to the dehydrogenation catalyst at a temperature of at least about 550 C., and allowing the second gas mixture to subsist therewith for at least about one hour. Methods can further include introducing a third gas mixture including hydrogen to the dehydrogenation catalyst at a temperature of at least about 500 C.

The present disclosure provides an air-soak containing regeneration process reducing its time. The process includes (i) removing surface carbon species from a gallium-based alkane dehydrogenation catalyst in a combustion process in the presence of a fuel gas; (ii) conditioning the gallium-based alkane dehydrogenation catalyst after (i) in air-soak treatment at a temperature of 660 C. to 850 C. with (iii) a flow of oxygen-containing gas having (iv) 0.1 to 100 parts per million by volume (ppmv) of a chlorine source selected from chlorine, a chlorine compound or a combination thereof; and achieving a predetermined alkane conversion percentage for the gallium-based alkane dehydrogenation catalyst undergoing the air-soak containing regeneration process using (i) through (iv) 10% to 50% sooner in air-soak treatment than that required to achieve the same predetermined alkane conversion percentage for the gallium-based alkane dehydrogenation catalyst undergoing the air-soak containing regeneration process using (i) through (iii), but without (iv).