In a catalytic reaction, after a reaction product leaves a catalyst bed, an inert substance with a low temperature is sprayed, and through heat absorption and vaporization processes of the inert substance, the temperature of the reaction product drops rapidly when staying in a catalyst cushion layer at a discharge end of a fixed bed reactor, or in a space formed by the catalyst cushion layer at the discharge end of the fixed bed reactor and a reactor head, or in a space formed by a tube plate at the discharge end of the fixed bed reactor and the reactor head. The residence time of the reaction product is shortened due to the entrance of the inert substance in a gaseous state.

An improved reactor comprising a shell and at least one reactor internal component. The reactor internal component includes a tube bundle comprising a plurality of tubes attached by at least one tube support plate comprising at least one radial strut and at least one bracket configured to secure to at least one tube of the tube bundle. The tubes are arranged in concentric bands about a longitudinal axis of the reactor. The reactor comprises a gas inlet plate, a catalyst support plate, and a top plate.

The present invention provides a multistage single reactor system for hydroprocessing and a process of carrying out multistage hydroprocessing in the said reactor assembly consisting of, a fixed bed solid catalyst system, a feed injection system enabling axial flow of hydrogen saturated hydrocarbon feed, a hydrogen dispensing system inside the reactor enabling minimum required hydrogen flow in cross-flow pattern, also using multitudes of integrated separation and withdrawal limbs for continuous staging. The innovative reactor disclosed in the present invention enables continuous separation and withdrawal of gaseous products along the reactor length by means of combined horizontal reactor orientation and vertical separation limbs provided at the top of the horizontally oriented reactor. The advantage of the reactor assembly includes effective heat sink of exothermic reactions and lower severity of operation due to removal of inhibitory gaseous products.

The invention relates to an injection device (10) for atomizing a liquid into droplets using a gas, comprising a hollow tubular body (12) having a longitudinal direction (X). An inner wall (13) defines a first region, referred to as contact region (Z1), and a second region (Z2). The body includes: —at least two inlet ports (14; 16) for injecting liquid and an inlet port for injecting gas, all of said ports extending to the first region (Z1); —at least one outlet port (18), located downstream of the first and second regions, for discharging the atomized liquid. The body (12) has an inner cross-section that varies continuously or constantly over the entire length thereof. Between regions (Z1) and (Z2), the inner wall (13) includes at least one baffle (261) which is shaped such that in each plane running perpendicularly to the longitudinal direction of the body containing said baffle, the baffle reduces an inner cross-section of the body over the entire periphery of the inner wall (13).

Apparatus and associated methods relate to drying a wet coated seed material stream comprising an incoming wet granular biosolids stream mixed with a controlled size dried seed material recycling stream to produce a moist air and pellet stream, separating an uncontrolled size dried pellet stream from the moist air and pellet stream, diverting a recycle portion of the uncontrolled size dried pellet stream to be recycled, diverting the remainder of the uncontrolled size dried pellet stream to an outlet, resizing oversized pellets from the recycle portion of the uncontrolled size dried pellet stream to produce the controlled size dried seed material recycling stream, and mixing the controlled size dried seed material recycling stream with the incoming wet granular biosolids stream to produce the wet coated seed material stream. Oversized pellets may be selected using a screen. The oversized pellets may be resized using a crusher inline with the recycle stream.

A combustor air bar grid for use within a fluidized bed reactor includes at least two main air collector bars in fluid communication with a source of fluidizing gas, a plurality of primary air bars that are transversal to the main air collector bars and arranged on the at least two main air collector bars such that the main air collector bars support them, and in fluid communication to at least two of the main air collector bars. The main air collector bars and the primary air bars define ash removal openings in the air bar grid and a plurality of fluidized nozzles are arranged to each of the primary air bars for fluidizing the bed reactor. A fluidized bed reactor includes such a combustor air bar grid.

A mixing tee assembly suitable for phosphate acid attack reaction is described. The mixing tee assembly comprises an outer pipe having a mixing end and a tee end, wherein a tee structure is formed near the tee end to connect with additional piping; an inner pipe comprising a nozzle end connected to a nozzle and a open end; wherein the inner pipe is lined with a corrosion-resistant material on its inside surface; wherein when the inner pipe is assembled within the outer pipe, the nozzle extends beyond the mixing end of the outer pipe by at least ⅓ of the inside diameter of the outer pipe.

A coupling reaction apparatus for heavy oil cracking-gasification, including a cracking section and a gasification section communicated with each other, and the cracking section is located above the gasification section; the cracking section is provided with a heavy oil raw material inlet and a fluidizing gas inlet, and an upper part of the cracking section is provided with an oil-gas outlet; and the gasification section is provided with a gasification agent inlet.

A downflow reactor, e.g. a downer reactor or system, includes an outer wall defining an interior reactor space. An elongated plug is within the outer wall having a first end and a second end, defining a longitudinal axis between the first and second ends. A distribution baffle positioned at a vertical position between the first end and the second end of the elongated plug configured and adapted to direct hot down flowing catalyst towards a feedstock spray.

A fluidized bed reactor includes: a reactor body; a dispersion plate mounted within the reactor body to partition the inside of the reactor body in a traverse direction and having a plurality of holes through which a reaction gas passes; a nozzle unit mounted on one surface of the dispersion plate to receive an inert gas from outside the reactor and inject the inert gas so as to crush deposits on the dispersion plate; a sensing unit configured to sense the deposits on the dispersion plate; and a control unit configured to control operation of the nozzle unit according to information sensed in the sensing unit.