B01J2208/00911

TURBULENT/FAST FLUIDIZED BED REACTOR WITH BAFFLES TO MAXIMIZE LIGHT OLEFIN YIELDS
20220235281 · 2022-07-28 · ·

Systems and methods for producing light olefins wherein a feed stream comprising naphtha is flowed into a reaction unit comprising a fast fluidized bed reactor coupled to and in fluid communication with a riser reactor. The fast fluidized bed reactor comprises baffles therein to minimize backmixing therein to maximize the production of light olefins. The effluent from the fast fluidized bed reactor is further flowed to the riser reactor. The lift gas, which can comprise nitrogen, methane, flue gas, or combinations thereof, is injected in the reaction united via a sparger. Effluent of the riser reactor is separated in a product separation unit to produce a product stream comprising light olefins and spent catalyst. Spent catalyst is further stripped by a stripping gas comprising methane, nitrogen, flue gas, or combinations thereof. Stripped spent catalyst is regenerated to produce regenerated catalyst, which is subsequently flowed to the fast fluidized bed reactor.

Micro-interface strengthening reaction system and method for preparing ship fuel

The present invention relates to a micro-interface strengthening reaction system and method for heavy oil hydrogenation preparation of ship fuel, including a liquid phase feed unit, a gas phase feed unit, a micro-interface generator, a fixed-bed reactor and a separation tank. The present invention may reduce the pressure during the reaction by 10-80% while ensuring the efficiency of the reaction by breaking the gas to form micro-sized micro-bubbles and making the micro-bubbles mix with heavy oil to form an emulsion to increase the area between the gas and the liquid phase and to achieve the effect of enhancing mass transfer in a lower preset range. And, the present invention greatly enhances the mass transfer, so that the gas-liquid ratio can be greatly reduced. Also, the method of the present invention has low process severity, high production safety, low product cost per ton, and strong market competitiveness.

Process for multistage hydroprocessing in a single reactor

The present invention provides a multistage single reactor system for hydroprocessing and a process of carrying out multistage hydroprocessing in the said reactor assembly consisting of, a fixed bed solid catalyst system, a feed injection system enabling axial flow of hydrogen saturated hydrocarbon feed, a hydrogen dispensing system inside the reactor enabling minimum required hydrogen flow in cross-flow pattern, also using multitudes of integrated separation and withdrawal limbs for continuous staging. The innovative reactor disclosed in the present invention enables continuous separation and withdrawal of gaseous products along the reactor length by means of combined horizontal reactor orientation and vertical separation limbs provided at the top of the horizontally oriented reactor. The advantage of the reactor assembly includes effective heat sink of exothermic reactions and lower severity of operation due to removal of inhibitory gaseous products.

Method For Manufacturing Ammonium Sulphate And Calcium Carbonate From Phosphogypsum

The invention relates to a method for manufacturing ammonium sulphate and calcium carbonate from phosphogypsum, characterised in that it comprises the following steps: —dispersing phosphogypsum in water to form a phosphogypsum liquid suspension, —sparging gaseous carbon dioxide and gaseous ammonia in the phosphogypsum liquid suspension to precipitate calcium carbonate, —filtering the phosphogypsum liquid suspension to produce a filtrate comprising ammonium sulphate, and a solid residue comprising the calcium carbonate precipitate, —evaporating the filtrate to produce ammonium sulphate and drying the solid residue to produce calcium carbonate.

MICRO-INTERFACE STRENGTHENING REACTION SYSTEM AND METHOD FOR PREPARING SHIP FUEL BY MEANS OF HEAVY OIL HYDROGENATION

The present invention relates to a micro-interface strengthening reaction system and method for heavy oil hydrogenation preparation of ship fuel, including a liquid phase feed unit, a gas phase feed unit, a micro-interface generator, a fixed-bed reactor and a separation tank. The present invention may reduce the pressure during the reaction by 10-80% while ensuring the efficiency of the reaction by breaking the gas to form micro-sized micro-bubbles and making the micro-bubbles mix with heavy oil to form an emulsion to increase the area between the gas and the liquid phase and to achieve the effect of enhancing mass transfer in a lower preset range. And, the present invention greatly enhances the mass transfer, so that the gas-liquid ratio can be greatly reduced. Also, the method of the present invention has low process severity, high production safety, low product cost per ton, and strong market competitiveness.

Coupling reaction apparatus for heavy oil pyrolysis-gasification

A coupling reaction apparatus for heavy oil cracking-gasification, including a cracking section and a gasification section communicated with each other, and the cracking section is located above the gasification section; the cracking section is provided with a heavy oil raw material inlet and a fluidizing gas inlet, and an upper part of the cracking section is provided with an oil-gas outlet; and the gasification section is provided with a gasification agent inlet.

Fluidized bed device and method for preparing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene

A turbulent fluidized bed reactor, device and method for preparing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene, resolving or improving the competition problem between an MTO reaction and an alkylation reaction during the process of producing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene, and achieving a synergistic effect between the MTO reaction and the alkylation reaction. By controlling the mass transfer and reaction, competition between the MTO reaction and the alkylation reaction is coordinated and optimized to facilitate a synergistic effect of the two reactions, so that the conversion rate of benzene, the yield of para-xylene, and the selectivity of light olefins are increased. The turbulent fluidized bed reactor includes a first reactor feed distributor and a number of second reactor feed distributors; the first reactor feed distributor and the plurality of second reactor feed distributions are sequentially arranged.

SPARGE FOR A HIGH-PRESSURE VESSEL
20230311084 · 2023-10-05 · ·

A sparge for use in a high-pressure vessel operated at elevated temperatures and having high energy agitators for suspending mineral containing particles in a slurry. The sparge injects reagent fluids into the slurry to reduce reaction times and for controlling process parameters for extracting valuable minerals from the particles. The sparge has a vapor lock to inhibit the flow of particulate material and detritus material under low or no fluid flow situations which occur commonly in the operation of high pressure autoclaves. The sparge has a fluid flow path that increases in cross-sectional area in the direction of flow of reagent fluids so as to keep reagent fluids flowing at a velocity below a critical impingement velocity that can cause metal materials of the sparge to either wear rapidly, combust and in the worst case lead to loss of containment and violent and rapid depressurization of the high pressure vessel.

Process Gas Dividing System and Use of the Process Gas Dividing System
20230311085 · 2023-10-05 ·

A process gas dividing system including a process gas dividing device as well as to use of a process gas dividing system in a reactor system for the production and/or treatment of particles in an oscillating process gas stream, in particular a pulsation reactor.

CHEMICAL FEED DISTRIBUTORS AND METHODS OF USING THE SAME

According to one or more embodiments, a chemical feed distributor may include a chemical feed inlet and a body. The chemical feed inlet may pass a chemical feed stream into the chemical feed distributor. The body may comprise one or more walls that may define an elongated chemical feed stream flow path and a plurality of chemical feed outlets. The plurality of chemical feed outlets may be spaced on the walls. The plurality of chemical feed outlets may be operable to pass the chemical feed stream out of the chemical feed distributor. The elongated chemical feed stream flow path may comprise an upstream fluid flow path portion and a downstream fluid flow path portion. The walls may be positioned such that the average cross-sectional area of the upstream fluid flow path portion is greater than the average cross-sectional area of the downstream fluid flow path portion.