Fluidized bed device and method for preparing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene
11161085 · 2021-11-02
Assignee
Inventors
- Tao ZHANG (Dalian, CN)
- Mao YE (Dalian, CN)
- Zhongmin Liu (Dalian, CN)
- Jinling ZHANG (Dalian, CN)
- Hailong TANG (Dalian, CN)
- Jinming JIA (Dalian, CN)
- Changqing He (Dalian, CN)
- Xiangao WANG (Dalian, CN)
- Cheng ZHANG (Dalian, CN)
- Hua LI (Dalian, CN)
- Yinfeng Zhao (Dalian, CN)
- Chenggong LI (Dalian, CN)
Cpc classification
C07C1/20
CHEMISTRY; METALLURGY
B01J2208/00168
PERFORMING OPERATIONS; TRANSPORTING
B01J8/1863
PERFORMING OPERATIONS; TRANSPORTING
B01J8/388
PERFORMING OPERATIONS; TRANSPORTING
B01J8/38
PERFORMING OPERATIONS; TRANSPORTING
B01J8/1872
PERFORMING OPERATIONS; TRANSPORTING
B01J8/1827
PERFORMING OPERATIONS; TRANSPORTING
Y02P20/584
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C07C1/20
CHEMISTRY; METALLURGY
B01J2208/00938
PERFORMING OPERATIONS; TRANSPORTING
B01J2208/00911
PERFORMING OPERATIONS; TRANSPORTING
Y02P20/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P30/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J8/26
PERFORMING OPERATIONS; TRANSPORTING
B01J8/1836
PERFORMING OPERATIONS; TRANSPORTING
C07C2529/40
CHEMISTRY; METALLURGY
Y02P30/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C07C2/86
CHEMISTRY; METALLURGY
B01J8/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A turbulent fluidized bed reactor, device and method for preparing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene, resolving or improving the competition problem between an MTO reaction and an alkylation reaction during the process of producing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene, and achieving a synergistic effect between the MTO reaction and the alkylation reaction. By controlling the mass transfer and reaction, competition between the MTO reaction and the alkylation reaction is coordinated and optimized to facilitate a synergistic effect of the two reactions, so that the conversion rate of benzene, the yield of para-xylene, and the selectivity of light olefins are increased. The turbulent fluidized bed reactor includes a first reactor feed distributor and a number of second reactor feed distributors; the first reactor feed distributor and the plurality of second reactor feed distributions are sequentially arranged.
Claims
1. A turbulent fluidized bed reactor for preparing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene, wherein the turbulent fluidized bed reactor comprising a reaction zone, a dilute phase zone, a first reactor feed distributor and a plurality of second reactor feed distributors, the first reactor feed distributor and the plurality of second reactor feed distributors are sequentially arranged from bottom to top in the reaction zone; wherein the reaction zone is located in a lower part of the turbulent fluidized bed reactor; and the dilute phase zone is located in an upper part of the turbulent fluidized reactor bed; the number of the second reactor feed distributors is in a range from 2 to 10; wherein the turbulent fluidized bed reactor further comprises a first reactor gas-solid separator; the first reactor gas-solid separator is placed in the dilute phase zone or outside a reactor shell, the first reactor gas-solid separator is provided with a regenerated catalyst inlet, a catalyst outlet of the first reactor gas-solid separator is placed at the bottom of a reaction zone, and a gas outlet of the first reactor gas-solid separator is placed in the dilute phase zone.
2. The turbulent fluidized bed reactor of claim 1, the turbulent fluidized bed reactor further comprises a second reactor gas-solid separator, the second reactor gas-solid separator is placed in the dilute phase zone or outside the reactor shell; an inlet of the second reactor gas-solid separator is placed in the dilute phase zone, a catalyst outlet of the second reactor gas-solid separator is placed in the reaction zone, and a gas outlet of the second reactor gas-solid separator is connected to a product gas outlet of the turbulent fluidized bed reactor; the first reactor gas-solid separator and the second reactor gas-solid separator are cyclone separators.
3. The turbulent fluidized bed reactor of claim 1, the turbulent fluidized bed reactor further comprises a reactor heat extractor, and the reactor heat extractor is arranged inside or outside the shell of the turbulent fluidized bed reactor; preferably, the reactor heat extractor is arranged between the plurality of reactor feed distributors.
4. The turbulent fluidized bed reactor of claim 1, the turbulent fluidized bed reactor further comprises a reactor stripper, the reactor stripper passes through the reactor shell from the outside to the inside at the bottom of the turbulent fluidized bed reactor and is opened in the reaction zone of the turbulent fluidized bed reactor, and a reactor stripping gas inlet and a spent catalyst outlet are arranged at the bottom of the reactor stripper.
5. The turbulent fluidized bed reactor of claim 1, the turbulent fluidized bed reactor further comprises a perforated plate located between the first reactor feed distributor and at least one of the second reactor feed distributors, the porosity of the perforated plate is less than or equal to 50%; preferably, the turbulent fluidized bed reactor comprises a perforated plate located between the first reactor feed distributor and the second reactor feed distributor closest to the first reactor feed distributor, the porosity of the perforated plate is in a range from 5% to 50%.
6. The turbulent fluidized bed reactor of claim 1, wherein the reactor stripper passes through the reactor shell from the outside to the inside at the bottom of the turbulent fluidized bed reactor and is opened in the reaction zone of the turbulent fluidized bed reactor, and a reactor stripping gas inlet and a spent catalyst outlet are arranged at the bottom of the reactor stripper; the turbulent fluidized bed reactor comprises a perforated plate located between the first reactor feed distributor and the second reactor feed distributor closest to the first reactor feed distributor, the porosity of the perforated plate is in a range from 5% to 50%; the horizontal height of opening of the reactor stripper in the reactor shell is higher than that of the first reactor feed distributor and higher than that of the perforated plate.
7. A device for preparing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene, wherein the device comprises a turbulent fluidized bed reactor and a fluidized bed regenerator for regenerating a catalyst, wherein the turbulent fluidized bed reactor comprises a reaction zone, a dilute phase zone, a first reactor feed distributor and a plurality of second reactor feed distributors, the first reactor feed distributor and the plurality of second reactor feed distributors are sequentially arranged from bottom to top in the reaction zone; wherein the reaction zone is located in a lower part of the turbulent fluidized bed reactor, and the dilute phase zone is located in an upper part of the turbulent fluidized bed reactor; the number of the second reactor feed distributors is in a range from 2 to 10; wherein the turbulent fluidized bed reactor comprises a first reactor gas-solid separator, the first reactor gas-solid separator is placed in the dilute phase zone or outside a reactor shell, the first reactor gas-solid separator is provided with a regenerated catalyst inlet, a catalyst outlet of the first reactor gas-solid separator is placed at the bottom of a reaction zone, and a gas outlet of the first reactor gas-solid separator is placed in the dilute phase zone.
8. The device of claim 7, wherein the fluidized bed regenerator is a turbulent fluidized bed regenerator, and the fluidized bed regenerator comprises a regenerator shell, a regenerator gas-solid separator, a regenerator heat extractor and the regenerator stripper; the lower part of the fluidized bed regenerator is a regeneration zone, the upper part of the fluidized bed regenerator is a dilute phase zone of the regenerator, the regenerator feed distributor is placed at the bottom of the regeneration zone, the regenerator heat extractor is placed in the regeneration zone, and the regenerator gas-solid separator is placed in the dilute phase zone or outside the regenerator shell; and the inlet of the regenerator gas-solid separator is placed in the dilute phase zone of the regenerator, the catalyst outlet of the regenerator gas-solid separator is placed in the regeneration zone, and the regenerator stripper is opened at the bottom of the regenerator shell.
9. The device of claim 7, the fluidized bed regenerator further comprises a regenerator shell, a regenerator feed distributor, a regenerator gas-solid separator, a regenerator heat extractor, a flue gas outlet and a regenerator stripper; the lower part of the fluidized bed regenerator is a regeneration zone, and the upper part of the fluidized bed regenerator is a dilute phase zone; the regenerator feed distributor is placed at the bottom of the regeneration zone, the regenerator heat extractor is placed in the regeneration zone, the regenerator gas-solid separator is placed in the dilute phase zone or outside the regenerator shell, the inlet of the regenerator gas-solid separator is placed in the dilute phase zone, the catalyst outlet of the regenerator gas-solid separator is placed in the regeneration zone, the gas outlet of the regenerator gas-solid separator is connected to the flue gas outlet, and the regenerator stripper is opened at the bottom of the regenerator shell; the spent catalyst outlet of the reactor stripper is connected to the inlet of an inclined spent catalyst pipe, a spent catalyst sliding valve is arranged in the inclined spent catalyst pipe, the outlet of the inclined spent catalyst pipe is connected to the inlet of a spent catalyst lift pipe, the bottom of the spent catalyst lift pipe is provided with a spent catalyst lifting gas inlet, and the outlet of the spent catalyst lift pipe is connected to the dilute phase zone of the fluidized bed regenerator; and the bottom of the regenerator stripper is provided with a regenerator stripping gas inlet, the bottom of the regenerator stripper is connected to the inlet of an inclined regenerated catalyst pipe, a regenerated catalyst sliding valve is arranged in the inclined regenerated catalyst pipe, the outlet of the inclined regenerated catalyst pipe is connected to the inlet of a regenerated catalyst lift pipe, the bottom of the regenerated catalyst lift pipe is provided with a regenerated catalyst lifting gas inlet, the outlet of the regenerated catalyst lift pipe is connected to the regenerated catalyst inlet of the first reactor gas-solid separator, and the first reactor gas-solid separator is placed in the dilute phase zone or outside the reactor shell of the fluidized bed reactor.
10. A method for preparing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene, wherein at least one turbulent fluidized bed reactors is used, wherein the turbulent fluidized bed reactor comprises a reaction zone, a dilute phase zone, a first reactor feed distributor and a plurality of second reactor feed distributors, the first reactor feed distributor and the plurality of second reactor feed distributors are sequentially arranged from bottom to top in the reaction; wherein the reaction zone is located in a lower part of the turbulent fluidized bed reactor, and the dilute phase zone is located in an upper part of the turbulent fluidized bed reactor; the number of the second reactor feed distributors is in a range from 2 to 10; wherein the turbulent fluidized bed reactor comprises a first reactor gas-solid separator, the first reactor gas-solid separator is placed in the dilute phase zone or outside a reactor shell, the first reactor gas-solid separator is provided with a regenerated catalyst inlet, a catalyst outlet of the first reactor gas-solid separator is placed at the bottom of a reaction zone, and a gas outlet of the first reactor gas-solid separator is placed in the dilute phase zone; a raw material A containing methanol and/or dimethyl ether and benzene is fed into the reaction zone of the turbulent fluidized bed reactor from the first reactor feed distributor and a raw material B containing methanol and/or dimethyl ether is respectively fed into the reaction zone of the turbulent fluidized bed reactor from a plurality of second reactor feed distributors respectively to be in contact with the catalyst, to form a material stream C containing para-xylene and light olefins products and a spent catalyst.
11. The method of claim 10, wherein the material stream C is separated to obtain para-xylene, light olefins, C.sub.5+ chain hydrocarbons, aromatic by-products and unconverted methanol, dimethyl ether and benzene; wherein the unconverted methanol and dimethyl ether are fed into the reaction zone of the turbulent fluidized bed reactor from a plurality of second reactor feed distributors, the aromatic by-products and the unconverted benzene are fed into the reaction zone of the turbulent fluidized bed reactor from the first reactor feed distributor to be in contact with a catalyst.
12. The method of claim 10, wherein the spent catalyst is regenerated by a fluidized bed regenerator and fed to the bottom of the reaction zone of the turbulent fluidized bed reactor.
13. The method of claim 10, wherein the method comprises: (1) feeding a material stream A containing methanol and/or dimethyl ether and benzene into the reaction zone of the turbulent fluidized bed reactor from a first reactor feed distributor below the turbulent fluidized bed reactor to be in contact with the catalyst; (2) feeding a material stream B containing methanol and/or dimethyl into the reaction zone of the turbulent fluidized bed reactor from 2 to 10 second reactor feed distributors to be in contact with the catalyst, to form a material stream C containing para-xylene and light olefins products and a spent catalyst; the 2 to 10 second reactor feed distributors are arranged in sequence above the first reactor feed distributor; (3) separating the material stream C obtained from the step (2) to obtain a material stream C-1 containing unconverted methanol and dimethyl, a material stream C-2 containing unconverted benzene and aromatic by-products; the material stream C-1 is respectively fed into the reaction zone of the turbulent fluidized bed reactor from the 2 to 10 second reactor feed distributors to be in contact with the catalyst; the material stream C-2 is fed into the reaction zone of the turbulent fluidized bed reactor from the first reactor feed distributor to be in contact with the catalyst; the aromatic by-products comprise toluene, o-xylene, m-xylene, ethylbenzene and C.sub.9+ aromatics; (4) regenerating the spent catalyst obtained from the step (2) by the fluidized bed regenerator, the regenerated catalyst is fed to the first reactor gas-solid separator to removal the gas, and then the regenerated catalyst is fed to the bottom of the reaction zone in the fast fluidized bed reactor.
14. The method of claim 10, wherein in the mixture fed from the first reactor feed distributor into the turbulent fluidized bed reactor, the ratio of the molecular moles of aromatics to the carbon moles of methanol and/or dimethyl ether is greater than 0.5.
15. The method of claim 10, wherein the molar ratio of all oxygen-containing compounds in the mixture fed from a plurality of second reactor feed distributors into the turbulent fluidized bed reactor to the methanol fed from the first reactor feed distributor is greater than 1.
16. The method of claim 13, wherein the catalyst regeneration employs at least one turbulent fluidized bed reactor comprising a first reactor feed distributor and a plurality of second reactor feed distributors, the first reactor feed distributor and the plurality of second reactor feed distributors are sequentially arranged along the gas flow direction in the turbulent fluidized bed reactor; the number of the second reactor feed distributors is in a range from 2 to 10; and a fluidized bed regenerator for regenerating a catalyst.
17. The method of claim 13, wherein the spent catalyst passes through the reactor stripper, the inclined spent catalyst pipe, the spent catalyst sliding valve and the spent catalyst lift pipe into the dilute phase zone of the fluidized bed regenerator; the regeneration medium enters the regeneration zone of the fluidized bed regenerator and reacts with the spent catalyst to removal coke, producing the flue gas containing CO and CO.sub.2 and the regenerated catalyst, and the flue gas is discharged after dust removal by the regenerator gas-solid separator; the regenerated catalyst passes through the regenerator stripper, the inclined regenerated catalyst pipe, the regenerated catalyst sliding valve and the regenerated catalyst lift pipe into the regenerated catalyst inlet of the first reactor gas-solid separator, and after the gas-solid separation, the regenerated catalyst enters the bottom of the reaction zone in the turbulent fluidized bed reactor; the reactor stripping gas enters the reactor stripper via the reactor stripping gas inlet and contacts countercurrent with the spent catalyst, and then enters the turbulent fluidized bed reactor; the spent catalyst lifting gas enters the spent catalyst lift pipe via the spent catalyst lifting gas inlet and contacts cocurrent with the spent catalyst, and then enters the dilute phase zone of the fluidized bed regenerator; the regenerator stripping gas enters the regenerator stripper via the regenerator stripping gas inlet and contacts countercurrent with the regenerated catalyst, and then enters the fluidized bed regenerator; the regenerated catalyst lifting gas enters the regenerated catalyst lift pipe via the regenerated catalyst lifting gas inlet and contacts concurrent with the regenerated catalyst, and then enters the regenerated catalyst inlet of the first reactor gas-solid separator, the first reactor gas-solid separator is placed in the dilute phase zone or outside the reactor shell of the fluidized bed reactor; the carbon content of the regenerated catalyst is less than or equal to 0.5 wt %.
18. The method of claim 17, wherein the regeneration medium is at least one of air, oxygen-poor air or water vapor; and/or the reactor stripping gas, the regenerator stripping gas, the spent catalyst lifting gas and the regenerated catalyst lifting gas are water vapor and/or nitrogen.
19. The method of claim 17, wherein the reaction conditions in the reaction zone of the turbulent fluidized bed reactor are: the apparent linear velocity of gas is in a range from 0.1 m/s to 2.0 m/s, the reaction temperature is in a range from 350° C. to 600° C., the reaction pressure is in a range from 0.1 MPa to 1.0 MPa, and the bed density is in a range from 200 kg/m.sup.3 to 1200 kg/m.sup.3.
20. The method of claim 17, wherein the reaction conditions in the regeneration zone of the fluidized bed regenerator are: the apparent linear velocity of the gas is in a range from 0.1 m/s to 2.0 m/s, the regeneration temperature is in a range from 500° C. to 750° C., the regeneration pressure is in a range from 0.1 MPa to 1.0 MPa, and the bed density is in a range from 200 kg/m.sup.3 to 1200 kg/m.sup.3.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2) The reference numerals in the figures are listed as follows:
(3) 1—turbulent fluidized bed reactor; 2—reactor shell; 3—reactor feed distributors (3-1˜3-n); 4—reactor gas-solid separator; 5—reactor gas-solid separator; 6—reactor heat extractor; 7—product gas outlet; 8—reactor stripper; 9—reactor stripping gas inlet; 10—inclined spent catalyst pipe; 11—spent catalyst sliding valve; 12—spent catalyst lift pipe; 13—spent catalyst lifting gas inlet; 14—fluidized bed regenerator; 15—regenerator shell; 16—regenerator feed distributor; 17—regenerator gas-solid separator; 18—regenerator heat extractor; 19—flue gas outlet; 20—regenerator stripper; 21—regenerator stripping gas inlet; 22—inclined regenerated catalyst pipe; 23—regenerated catalyst sliding valve; 24—regenerated catalyst lift pipe; 25—regenerated catalyst lifting gas inlet; 26—perforated plate.
DETAILED DESCRIPTION OF THE EMBODIMENT
(4) The present application will be described in detail below with reference to the embodiments, but the application is not limited to these embodiments.
(5) Unless otherwise specified, the raw materials and catalysts in the embodiments of the present application are commercially available.
(6) As an embodiment of the present application, a schematic diagram of a device for producing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene is shown in
(7) As shown in
(8) As shown in
(9) As shown in
(10) In the above embodiment as the present application, the fluidized bed regenerator 14 may be a turbulent fluidized bed regenerator; the reactor gas-solid separator 4, the reactor gas-solid separator 5 and the regenerator gas-solid separator 17 may be cyclone separators.
(11) As a specific embodiment of the present application, the method according to the present application for producing para-xylene and co-producing light olefins from methanol and/or dimethyl ether and benzene includes:
(12) a) sending a raw material containing methanol and/or dimethyl ether and benzene from the lowermost reactor feed distributor 3-1 of the turbulent fluidized bed reactor 1 into the reaction zone of the turbulent fluidized bed reactor 1, sending methanol from the reactor feed distributors 3-2 to 3-n in the turbulent fluidized bed reactor 1 into the reaction zone of the turbulent fluidized bed reactor 1, and contacting with a catalyst, to generate a material stream containing para-xylene and light olefins product and a spent catalyst containing carbon;
(13) b) sending the material stream discharged from the turbulent fluidized bed reactor 1 containing para-xylene and light olefins product into a product separation system, obtaining para-xylene, ethylene, propylene, butene, C.sub.5+ chain hydrocarbons, aromatic hydrocarbon by-products and unconverted methanol, dimethyl ether and benzene after separation, in which aromatic by-products comprising toluene, o-xylene, m-xylene, ethylbenzene and C.sub.9+ aromatics, sending unconverted methanol and dimethyl ether from reactor feed distributor 3-2 to 3-n into the reaction zone of the turbulent fluidized bed reactor 1, sending the aromatic by-products and unconverted benzene from the reactor feed distributor 3-1 into the reaction zone of the turbulent fluidized bed reactor 1, and contacting with a catalyst to convert to product;
(14) c) the spent catalyst passes through the reactor stripper 8, the inclined spent catalyst pipe 10, the spent sliding valve 11 and the spent catalyst lift pipe 12 into the dilute phase zone of the fluidized bed regenerator 14;
(15) d) a regeneration medium enters the regeneration zone of the fluidized bed regenerator 14 from the regenerator feed distributor 16, the regeneration medium reacts with the spent catalyst to removal coke, producing a flue gas containing CO and CO.sub.2 and a regenerated catalyst, and the flue gas is discharged after dust removal by the regenerator gas-solid separator 17;
(16) e) the regenerated catalyst passes through the regenerator stripper 20, the inclined regenerated catalyst pipe 22, the regenerated catalyst sliding valve 23 and the regenerated catalyst lift pipe 24 into the inlet of the reactor gas-solid separator 4, and after gas-solid separation, the regenerated catalyst enters the bottom of the reaction zone of the turbulent fluidized bed reactor 1;
(17) f) the reactor stripping gas enters the reactor stripper 8 via the reactor stripping gas inlet 9 and contacts countercurrent with the spent catalyst, and then enters the turbulent fluidized bed reactor 1; the spent catalyst lifting gas enters the spent catalyst lift pipe 12 via the spent catalyst lifting gas inlet 13 and contacts cocurrent with the spent catalyst, and then enters the dilute phase zone of the fluidized bed regenerator 14;
(18) g) the regenerator stripping gas enters the regenerator stripper 20 via the regenerator stripping gas inlet 21 and contacts countercurrent with the regenerated catalyst, and then enters the fluidized bed regenerator 14; the regenerated catalyst lifting gas enters the regenerated catalyst lift pipe 24 via the regenerated catalyst lifting gas inlet 25 and contacts cocurrent with the regenerated catalyst, and then enters the inlet of the reactor gas-solid separator 4.
(19) In order to better illustrate the present application and facilitate the understanding of the technical scheme of the present application, representative but non-restrictive examples of the present application are listed as follows:
EXAMPLE 1
(20) The device shown in
(21) The reaction conditions in the reaction zone of the turbulent fluidized bed reactor 1 are as follows: the apparent linear velocity of gas is about 1.0 m/s, the reaction temperature is about 500° C., the reaction pressure is about 0.15 MPa, and the bed density is about 350 kg/m.sup.3.
(22) The reaction conditions in the regeneration zone of the fluidized bed regenerator 14 are as follows: the apparent linear velocity of the gas is about 1.0 m/s, the regeneration temperature is about 650° C., the regeneration pressure is about 0.15 MPa, and the bed density is about 350 kg/m.sup.3.
(23) The catalyst contains a HZSM-5 molecular sieve. The carbon content of the regenerated catalyst is about 0.1 wt. %.
(24) The regeneration medium is air; the reactor stripping gas, the regenerator stripping gas, the spent catalyst lifting gas and the regenerated catalyst lifting gas are water vapor.
(25) In the mixture entering from the lowest reactor feed distributor 3-1 of the turbulent fluidized bed reactor, the molar ratio of the aromatics to methanol is 0.5.
(26) The results show that the conversion rate of benzene is 20%, the conversion rate of methanol is 99%, the selectivity of para-xylene is 98%, and the mass single-pass yield of para-xylene based on aromatics is 15%, and the selectivity of light olefins (ethylene+propylene+butene) in chain hydrocarbons is 66%.
EXAMPLE 2
(27) The device shown in
(28) The reaction conditions in the reaction zone of the turbulent fluidized bed reactor 1 are as follows: the apparent linear velocity of gas is about 1.0 m/s, the reaction temperature is about 500° C., the reaction pressure is about 0.15 MPa, and the bed density is about 350 kg/m.sup.3.
(29) The reaction conditions in the regeneration zone of the fluidized bed regenerator 14 are as follows: the apparent linear velocity of the gas is about 1.0 m/s, the regeneration temperature is about 650° C., the regeneration pressure is about 0.15 MPa, and the bed density is about 350 kg/m.sup.3. The catalyst contains a HZSM-5 molecular sieve. The carbon content of the regenerated catalyst is about 0.1 wt. %.
(30) The regeneration medium is air; the reactor stripping gas, the regenerator stripping gas, the spent catalyst lifting gas and the regenerated catalyst lifting gas are water vapor.
(31) In the mixture entering from the lowest reactor feed distributor 3-1 of the turbulent fluidized bed reactor, the molar ratio of the aromatics to methanol is 2.
(32) The molar ratio of the oxygen-containing compounds entering from the reactor feed distributors 3-2 to 3-3 and methanol entering from the reactor feed distributor 3-1 is 3.
(33) The results show that the conversion rate of benzene is 41%, the conversion rate of methanol is 97%, the selectivity of para-xylene is 98%, and the mass single-pass yield of para-xylene based on aromatics is 32%, and the selectivity of light olefins (ethylene+propylene+butene) in chain hydrocarbons is 75%.
(34) The present example is different from Example 1 in that
(35) {circle around (1)} the regenerated catalyst enters the bottom of the turbulent fluidized bed reactor, while in Example 1, the regenerated catalyst enters the dilute phase zone of the turbulent fluidized bed reactor;
(36) {circle around (2)} methanol is separately fed from three reactor feed distributors (3-1 to 3-3), while in Example 1, methanol is fed from one reactor feed distributor 3-1.
(37) {circle around (3)} the perforated plate was contained, and perforated plate was not contained in Example 1.
(38) Comparing the present example with Example 1, it can be seen that the catalyst is first exposed to a high concentration of aromatic raw material, and the conversion rate of benzene, the yield of para-xylene and the selectivity of light olefins are greatly improved.
EXAMPLE 3
(39) The device shown in
(40) The reaction conditions in the reaction zone of the turbulent fluidized bed reactor 1 are as follows: the apparent linear velocity of gas is about 0.8 m/s, the reaction temperature is about 560° C., the reaction pressure is about 0.6 MPa, and the bed density is about 460 kg/m.sup.3.
(41) The reaction conditions in the regeneration zone of the fluidized bed regenerator 14 are as follows: the apparent linear velocity of the gas is about 1.7 m/s, the regeneration temperature is about 600° C., the regeneration pressure is about 0.6 MPa, and the bed density is about 220 kg/m.sup.3.
(42) The catalyst contains a HZSM-11 molecular sieve. The carbon content of the regenerated catalyst is about 0.15 wt. %.
(43) The regeneration medium is air; the reactor stripping gas, the regenerator stripping gas, the spent catalyst lifting gas and the regenerated catalyst lifting gas are water vapor.
(44) In the mixture entering from the lowest reactor feed distributor 3-1 of the turbulent fluidized bed reactor, the molar ratio of the aromatics to methanol is 4.
(45) The molar ratio of the oxygen-containing compounds entering from the reactor feed distributors 3-2 to 3-6 and methanol entering from the reactor feed distributor 3-1 is 20.
(46) The results show that the conversion rate of benzene is 45%, the conversion rate of methanol is 73%, the selectivity of para-xylene is 94%, and the mass single-pass yield of para-xylene based on aromatics is 42%, and the selectivity of light olefins (ethylene+propylene+butene) in chain hydrocarbons is 73%.
EXAMPLE 4
(47) The device shown in
(48) The reaction conditions in the reaction zone of the turbulent fluidized bed reactor 1 are as follows: the apparent linear velocity of gas is about 1.5 m/s, the reaction temperature is about 440° C., the reaction pressure is about 0.2 MPa, and the bed density is about 280 kg/m.sup.3.
(49) The reaction conditions in the regeneration zone of the fluidized bed regenerator 14 are as follows: the apparent linear velocity of the gas is about 1.2 m/s, the regeneration temperature is about 700° C., the regeneration pressure is about 0.2 MPa, and the bed density is about 330 kg/m.sup.3.
(50) The catalyst contains a HZSM-5 molecular sieve. The carbon content of the regenerated catalyst is about 0.15 wt. %.
(51) The regeneration medium is air; the reactor stripping gas, the regenerator stripping gas, the spent catalyst lifting gas and the regenerated catalyst lifting gas are nitrogen.
(52) In the mixture entering from the lowest reactor feed distributor 3-1 of the turbulent fluidized bed reactor, the molar ratio of the aromatics to methanol is 3.
(53) The molar ratio of the oxygen-containing compounds entering from the reactor feed distributors 3-1 to 3-4 and methanol entering from the reactor feed distributor 3-1 is 10.
(54) The results show that the conversion rate of benzene is 42%, the conversion rate of methanol is 86%, the selectivity of para-xylene is 91%, and the single-pass yield of para-xylene based on aromatics is 38%, and the selectivity of light olefins (ethylene+propylene+butene) in chain hydrocarbons is 71%.
(55) While the present application has been described above with reference to preferred embodiments, but these embodiments are not intended to limit the claims. Without departing from the spirit of the present application, people skilled in the art will be able to make several possible variations and modifications and thus the protection scope shall be determined by the scope as defined in the claims.