The present invention provides a composite roll for rolling including an outer layer having excellent wear resistance, surface roughening resistance, crack resistance, and accident resistance due to segregation of MC carbides being suppressed to adjust the amount of graphite to be crystallized. The composite roll for rolling of the present invention is a composite roll for rolling that has an outer layer and is produced through centrifugal casting, and the outer layer contains C in an amount of 2.2 mass % to 3.2 mass %, Si in an amount of 1.0 mass % to 3.0 mass %, Mn in an amount of 0.3 mass % to 2.0 mass %, Ni in an amount of 3.0 mass % to 7.0 mass %, Cr in an amount of 0.5 mass % to 2.5 mass %, Mo in an amount of 1.0 mass % to 3.0 mass %, V in an amount of 2.5 mass % to 5.0 mass %, Nb in an amount of more than 0 mass % and 0.5 mass % or less, and a remaining portion including Fe and inevitable impurities, and a condition (a): Nb mass %/V mass %<0.1, and a condition (b): 2.1C mass %+1.2Si mass %Cr mass %+0.5Mo mass %+(V mass %+Nb mass %/2)13.0 mass % are satisfied.

A compound roll includes a sintered inner core of a first cemented carbide and at least one sintered outer sleeve of a second cemented carbide disposed around the inner core. The outer sleeve and inner core each have a joining surface, wherein when the inner core and outer sleeve are assembled each joining surface contact to form a bonding interface therebetween. When the assembled, sintered inner core and outer sleeve are heated to a predetermined temperature the sintered inner core and outer sleeve are fused together at the bonding interface to form the unitary compound roll. To reduce the overall cost of the compound roll, a lower cost cemented carbide, or a cemented carbide with a lower density can be used for the inner core and fused to an outer sleeve of a virgin cemented carbide, thereby reducing the powder cost and/or reducing the overall mass of the compound roll.

A non-woven covered roller comprising a resin-saturated seamless non-woven tube on a shaft and a process for making the non-woven covered roller comprising non-woven fibers and a shaft surface completely covered with at least the same resin wherein the resin-saturated non-woven tube has a hardness of at least 40 wet Shore A. It also has an outer surface configured to both trap metal debris from a metal web during primary metal fabrication operations and temporarily compress to allow larger metal debris associated with the metal web to pass by without permanently damaging the outer surface of the non-woven covered roller. Furthermore, it has an inner surface sufficiently bonded with the same resin to the outer surface of the shaft to permit satisfactory life of the resin-saturated non-woven covered roller during primary metal fabrication conditions similar to that of conventional shafts that are covered with rubber, urethane, or vinyl, and have not been exposed to the metal debris.

A method for making a metal material composite includes: contacting a first surface of a first plate with a second surface of a second plate; placing the first plate and the second plate in a recess in a circumferential direction of a first roller such that a third surface of the second plate contacts a bottom wall of the recess in a circumferential, the third surface being opposite the second surface, the first plate having a greater hardness than the second plate; and controlling a first roller and a second roller to rotate, thereby rolling to combine the first plate and the second plate into a composite plate, where a fourth surface of the first plate contacts a surface of the second roller and the fourth surface is opposite the first surface during the rolling.

The invention sets out a method for simply producing components which are suitable for use under high loads and risks of wear and which have a core portion which consists of a metal material and a wear-resistant layer on a peripheral surface of the core portion. To this end, there is provided according to the invention a) a core portion blank which consists of the metal material and whose dimension in a first spatial direction is greater than the desired finished dimension of the core portion of the component in the relevant spatial direction and whose dimension in a second spatial direction is smaller than the desired finished dimension of the core portion of the component in this second spatial direction; b) there is applied a material which forms the wear-resistant layer to the peripheral surface in such a manner that the material and the core portion blank form a stable composite body; and c) the composite body is shaped to form the component by the composite body being extended in the direction of the second spatial direction and being compressed in the direction of the first spatial direction until the dimensions thereof in the spatial directions at least correspond to the desired finished dimensions of the component in these spatial directions and the wear-resistant material is present on a peripheral surface of the component. Optionally, finishing processing of the component may follow.

A non-Owoven covered roller comprising a resin-saturated seamless non-woven tube on a shaft and a process for making the non-woven covered roller comprising non-woven fibers and a shaft surface completely covered with at least the same resin wherein the resin-saturated non-woven tube has a hardness of at least 40 wet Shore A. It also has an outer surface configured to both trap metal debris from a metal web during primary metal fabrication operations and temporarily compress to allow larger metal debris associated with the metal web to pass by without permanently damaging the outer surface of the non-woven covered roller. Furthermore, it has an inner surface sufficiently bonded with the same resin to the outer surface of the shaft to permit satisfactory life of the resin-saturated non-woven covered roller during primary metal fabrication conditions similar to that of conventional shafts that are covered with rubber, urethane, or vinyl, and have not been exposed to the metal debris

A roll for hot-rolling includes a body, wherein at least a part of an envelope surface of the body is made of a high speed steel that with reference to its chemical composition consists of the following elements, in weight %: 1-3 Carbon (C), 3-6 Chromium (Cr), 4.5-7 Molybdenum (Mo), 6-15 Tungsten (W), 3-14 Vanadium (V), 0-10 Cobalt (Co), 0-3 Niobium (Nb), 0-0.5 Nitrogen (N), 0.4-1 Yttrium (Y), eventualy distributed in the powder, and remainder iron (Fe) and unavoidable impurities, wherein contents of molybdenum (Mo) and tungsten (W) satisfy the formula Mo+0.5W=2.0-10.0 weight %.

There is provided a roll surface layer material including a roll surface layer with excellent fatigue resistance. The roll surface layer material has a composition including, on a mass % basis, C: 2.3% to 2.9%, Si: 0.2% to 0.8%, Mn: 0.2% to 1.0%, Cr: 5.0% to 7.5%, Mo: 4.4% to 6.5%, V: 5.3% to 7.0%, Nb: 0.6% to 1.5%, and Co: 0.1% to 4.0% so as to satisfy 14.0(Mo+1.7V)17.0 (where Mo represents a content (mass %) of Mo and V represents a content (mass %) of V) and further including Al: 0.001% to 0.03% and/or REM: 0.001% to 0.03%, wherein a carbide is contained at an area fraction of 13% to 40%. A composite roll obtained by integrally welding a shaft member to the roll surface layer member is treated as a centrifugal cast roll that includes a surface layer with excellent fatigue resistance.

The present invention relates to a process and to an apparatus for producing a magnesium sheet from a magnesium strip in a rolling device, said process having lower material heat losses compared to known processes and requiring a lower expenditure on apparatus. In the process, the magnesium strip, after preheating, is guided through at least one roll nip formed by at least one pair of counter-rotating working rollers, which comprise a main roller body. The process is characterized in that at least one of the two counter-rotating working rollers comprises at least one heat-insulating sheath surrounding the main roller body.

The invention relates to a method for coating a mill roll by means of thermal spraying of a powder by means of a spraying column to form an isotropic roughness (Ra) on the surface of said mill roll, wherein the mill roll rotates at a speed (Vr) about the longitudinal axis thereof and the spraying column moves translationally at a speed (Vt), depositing the material in a helicoidal way. After establishing a granulometry (G) of powder to be sprayed, an objective roughness (Ra) and an objective thickness (t) of the coating, the corresponding feed flow (Fr) of powder is determined in an empirical table which shows the objective roughness (Ra) on the basis of the feed flow (Fr) and the granulometry (G) according to a pre-established formula, after which the rotational speed (Vr) and the translational speed (Vt) are defined from an equation that relates the objective coating thickness (t) as a function of the defined feed flow (Fr), the translational speed (Vt) and the rotational speed (Vr).