A horizontally wound continuous coil of metallurgically heat treated metal tubing is alternatively formed in a multi-layered configuration using a sequential four-layer or two-layer pattern of winding layer groups. The method of sequential four-layer or two-layer patterning of winding groups support formation of jumbo horizontally wound coils of continuous annealed copper tubing for use by end users of annealed copper tubing.

A method and apparatus are disclosed. The method includes the steps of providing an elongate sheet having a uniform thickness and a first and further spaced apart long edge, to a first pair of a plurality of spaced apart pairs of opposed forming roller elements, and via the pairs of roller elements, progressively forming a cross-sectional profile in the sheet that comprises a body portion comprising a folded central region of the sheet and a first and further wing portion that each extend away from the body portion and terminate at a respective long edge of the sheet, and securing adjacent regions of the wing portions and/or opposed regions of the body portion together thereby providing a windable elongate tape element having laterally immobilised wing portions.

An assembly for an armouring machine may include a support disk, the support disk defining a central opening for receiving a pipe and a plurality of perimeter openings for receiving a plurality of strips, and the support disk being rotatable about a longitudinal axis passing through the central opening. The assembly may further include a guide plate surrounding the longitudinal axis and including a plurality of guide structures, the guide structures being positioned for receiving the strips as they move downstream from the support disk. The assembly may further include an actuation device that is mechanically coupled to the guide plate, where actuation of the actuation device causes rotation of the guide plate with respect to the support disk.

A method of producing a carcass for a flexible pipe, the carcass and a flexible pipe with the carcass includes providing at least one first metallic strip a cover metallic strip. Shaping the first strip to have a profile with a first fold adapted to face towards the carcass axis and a second fold adapted to face away from the carcass axis. Pretreating an anchor width section of the cover strip including a weakening treatment of resistance against length extension and/or a length extension of the pretreated part of the anchor width section. Inserting the anchor width section of the cover strip into the first fold, ensuring that a cover width section of the cover strip extends beyond the second fold. Helically winding the first metallic strip and the cover strip, to provide that the first fold engages and interlocks with the second fold and that the cover width section covers a helical interstice between windings of the first metallic strip on the inner side of the carcass.

The invention relates to line elements (600) consisting of a multi-layer inner element (IE) and an outer element (AE), wherein the inner element (IE) and the outer element (AE) are in contact with each other at points, at lines, over part of the surfaces thereof, or over the full surfaces thereof. Furthermore, a frictional contact protection means extending over the component length is provided, or a frictional layer (121) is provided in the contact region of the inner element (IE) and the outer element (AE). The wear of the outer element (AE) caused by friction can thereby be minimized.

A horizontally wound continuous coil of metallurgically heat treated metal tubing is alternatively formed in a multi-layered configuration using a sequential four-layer or two-layer pattern of winding layer groups. The method of sequential four-layer or two-layer patterning of winding groups support formation of jumbo horizontally wound coils of continuous annealed copper tubing for use by end users of annealed copper tubing.

A method of making an annular component includes forming sheet feedstock into an annular shape disposed about a central axis; and bonding one portion of the feedstock to another portion of the feedstock using ultrasonic welding, so as to fix the annular shape.

The invention relates to line elements (600) consisting of a multi-layer inner element (IE) and an outer element (AE), wherein the inner element (IE) and the outer element (AE) are in contact with each other at points, at lines, over part of the surfaces thereof, or over the full surfaces thereof. Furthermore, a frictional contact protection means extending over the component length is provided, or a frictional layer (121) is provided in the contact region of the inner element (IE) and the outer element (AE). The wear of the outer element (AE) caused by friction can thereby be minimized.

Embodiments provide a helical layer structure including: a helical core member which is formed of a flexible, lengthy, flat plate-like core member and which is formed of a steel plate made of a metal material, such as iron; and a polymeric coating layer which is formed of a polymeric material such as a thermosetting elastic material or a thermoplastic elastic material, and which coats the helical core member. The manufacturing method of the helical layer structure includes: a feeding step of feeding a core member having flexibility; a supply step of supplying the polymeric material having fluidity; a coating step of coating the core member with the polymeric material; a cooling step of cooling a coated intermediate which is coated with the polymeric material; and a helix formation step of helically twisting the coated intermediate to form the helical layer structure.

A helically wound tubular structure formed from helically wound sheet metals is disclosed. The tubular structure has a first sheet metal helically wound about a longitudinal axis. A second sheet metal having voids disposed therein is helically wound about the longitudinal axis and coaxially about the first sheet metal. A third sheet metal is helically wound about the longitudinal axis and coaxially about the first sheet metal and the second sheet metal.