A heat exchanger fin is disclosed. The fin can include a fin portion and a collar portion defining a fin aperture that has a central axis passing therethrough. The collar portion can include a nesting end including a nesting portion and a receiving end that (i) is located apart from the nesting end in an axial direction and (ii) comprises one or more bends to form an overhang portion that defines a gap located radially inward of the overhang portion. The gap can be dimensioned to at least partially receive the nesting portion. The collar portion can also include a contact portion extending between the nesting end and the receiving end, and the contact portion can be configured to abut an outer surface of a tube when the tube is at least partially inserted into the fin aperture.

Systems and methods for pressure expanding a tube to fit a heat exchanger fin are disclosed. The systems can include one or more pressure relief devices, and each pressure relief device can be configured to release at least some pressurized fluid via a respective auxiliary flow path in response to a pressure of the pressurized fluid being greater than a predetermined pressure relief threshold.

Disclosed herein is a heat exchanger including a corrugated fin and an air conditioner including the same. The corrugated fin includes a through hole through which a heat transfer tube passes, a corrugated portion formed in a zigzag shape in the first direction corresponding to an air flow direction and a flat portion provided in the plane adjacent to the through hole, and the flat portion has a first length in the first direction corresponding to an air flow direction, and a second length shorter than the first length in a second direction perpendicular to the air flow direction.

An air intake separator system includes a plurality of vanes adapted to remove fluid or precipitation from an air stream, wherein the vanes are operably coupled to tubular rods with an interference fit. Applying an elevated temperature heat transfer fluid to the plurality of vanes removes fluid or precipitation from an air stream in order to prevent ice formation. Likewise, applying a lower temperature heat transfer fluid can cool the vanes.

A heat exchanger includes a flat tube and a plurality of fins. The plurality of fins are arranged on the flat tube and inclined with respect to a longitudinal direction of a cross section perpendicular to an axis of the flat tube. The plurality of fins may be inclined at different angles with respect to the axis of the flat tube. The flat tube may include a straight portion on which the plurality of fins are arranged, and a bend on which at least one fin other than the plurality of fins is arranged. The at least one fin extends perpendicularly to the axis of the flat tube.

A double-row bent heat exchanger is provided. The heat exchanger includes: a first header and a second header; flat tubes each divided into a first straight segment connected to the first header, a second straight segment connected to the second header and a twisted segment connected between the first straight segment and the second straight segment, along a length direction of the flat tube; and fins disposed between adjacent first straight segments and between adjacent second straight segments. The flat tube is bent at the twisted segment around a first bending axis (L) to provide a first bending portion. The first header and the second header are bent around at least one second bending axis (K) to provide at least one second bending portion.

A jig structure for manufacturing heat dissipation unit includes a main body, which internally defines a chamber and has a top forming an upper side thereof. The top defines at least one opening, on which at least one silicon dioxide layer is provided. The chamber is in a vacuum-tight state or maintains a positive pressure inert gas atmosphere therein. The jig structure for manufacturing heat dissipation unit can be used with a laser machining tool to provide a better environment and increased flexibility for laser machining or laser welding in manufacturing a heat dissipation unit.

Hairpin-shaped heat exchanger tubes are guided with respect to a fin stack in which through-holes are formed in three or more lines. A guide apparatus includes: a first guide portion provided with a plurality of first guide pins that extend in an inclined direction; a second guide portion provided with a plurality of second guide pins that extend in an inclined direction in an opposite direction; a first guide pin axial direction moving apparatus that moves the first guide portion along an axial direction; a second guide pin axial direction moving apparatus that moves the second guide portion along an axial direction; a first guide pin row direction moving apparatus that moves the first guide portion along the row direction; and a second guide pin row direction moving apparatus that moves the second guide portion along the row direction. The hairpin-shaped heat exchanger tubes are held in gaps between the first guide pins and the second guide pins.

In a method for producing a series of at least a first and a second plate and fin heat exchanger, each having at least one fluid distribution tank capping at least some of the openings of the matrix unit and which is connected to a pipe, the tank is partitioned into several compartments using at least one partition, so as to distribute the number of openings assigned to a first fluid and to a second fluid, the partition being designed to divide the tank into several compartments which are each connected to a pipe for the passage of the first fluid or of the second fluid and which each communicate with a number of openings that varies according to the configuration adopted by the at least one partition, for the exchanger of the series.

A device for forming inside three-dimensional finned tube by multi-edge ploughing and extruding, comprises a machine frame, a machine head, a supporting mechanism, an axial feeding mechanism and a cutter assembly for forming inside fins. The machine head, the supporting mechanism and the axial feeding mechanism are axially mounted on the machine frame in sequence. The cutter assembly for forming inside fins is mounted on the feeding mechanism. One end of a metal tube to be machined for forming inside three-dimensional fins is clamped on a chunk of a rotary main shaft of the machine head, and the other end thereof is placed on the supporting mechanism. The rotary main shaft of the machine head provides the rotation power for the metal tube, and the axial feeding mechanism drives the cutter assembly to move linearly along a coaxial line of the metal tube and the cutter assembly.