Disclosed herein are surface-functionalized powders which alter the solidification of the melted powders. Some variations provide a powdered material comprising a plurality of particles fabricated from a first material, wherein each of the particles has a particle surface area that is continuously or intermittently surface-functionalized with nanoparticles and/or microparticles selected to control solidification of the powdered material from a liquid state to a solid state. Other variations provide a method of controlling solidification of a powdered material, comprising melting at least a portion of the powdered material to a liquid state, and semi-passively controlling solidification of the powdered material from the liquid state to a solid state. Several techniques for semi-passive control are described in detail. The methods may further include creating a structure through one or more techniques selected from additive manufacturing, injection molding, pressing and sintering, capacitive discharge sintering, or spark plasma sintering.

Disclosed is a TiN-based sintered body and a cutting tool made of the TiN-based sintered body, which has 70 to 94 area % of a TiN phase, 1 to 25 area % of a Mo.sub.2C phase, and a remainder including a binder phase. The binder phase contains Fe and Ni whose total area ratio is 5 to 15 area %, and an amount of Ni to a total amount of Fe and Ni is 15 to 35 mass %. When an X-ray diffraction profile is measured in the cross section of the TiN-based sintered body, the diffraction peaks of TiN, Mo.sub.2C and Fe—Ni having an fcc structure are present, but the diffraction peaks of Fe—Ni having a bcc structure, a Fe.sub.3Mo.sub.3C phase, and a Fe.sub.3Mo.sub.3N phase are absent. The lattice constant of the TiN is 4.235 to 4.245 Å, and that of the Fe—Ni having an fcc structure is 3.58 to 3.62 Å.

Disclosed is a TiN-based sintered body and a cutting tool made of the TiN-based sintered body, which has 70 to 94 area % of a TiN phase, 1 to 25 area % of a Mo.sub.2C phase, and a remainder including a binder phase. The binder phase contains Fe and Ni whose total area ratio is 5 to 15 area %, and an amount of Ni to a total amount of Fe and Ni is 15 to 35 mass %. When an X-ray diffraction profile is measured in the cross section of the TiN-based sintered body, the diffraction peaks of TiN, Mo.sub.2C and Fe—Ni having an fcc structure are present, but the diffraction peaks of Fe—Ni having a bcc structure, a Fe.sub.3Mo.sub.3C phase, and a Fe.sub.3Mo.sub.3N phase are absent. The lattice constant of the TiN is 4.235 to 4.245 Å, and that of the Fe—Ni having an fcc structure is 3.58 to 3.62 Å.

Provided is an iron-based alloy sintered body having a tensile strength of 800 MPa or more, excellent machinability, a microstructure with an average Vickers hardness of 300 Hv or more and 900 Hv or less and a standard deviation of Vickers hardness of 200 Hv or less, and an average pore circularity of 0.30 or more.

Provided is an iron-based alloy sintered body having a tensile strength of 800 MPa or more, excellent machinability, a microstructure with an average Vickers hardness of 300 Hv or more and 900 Hv or less and a standard deviation of Vickers hardness of 200 Hv or less, and an average pore circularity of 0.30 or more.

The invention relates to a machining module for a device for producing a molded metal body (1) by means of an additively generative manufacturing process. A sheet, wire, or pulverulent metal-containing starting material (2) is melted and applied in layers, thereby forming the molded body (1). According to the invention, in addition to a material supply device (9), the machining module comprises a protective gas supply device (11), which has an outlet opening arranged annularly about the material supply device (9), and a fluid supply device (3) for supplying coolant (4), having one or more nozzles (10) which are arranged spatially adjacent to the material supply device (9) such that the surface of the molded body (1) can be supplied with the coolant (4) in points or in a partial manner directly adjacent to the melt bath at one position or along a curve, each of which can be specified in a variable manner.

A method of additive manufacturing, comprises: dispensing from an array of nozzles an amount of building material formulation to form a layer in a configured pattern corresponding to a shape of a slice of an object, and hardening the layer. Based on the amount and a geometrical characteristic of the slice, a thermal mass of the layer is calculated. A cooling system is controlled in a closed loop control responsively to the calculated thermal mass.

A method of additive manufacturing, comprises: dispensing from an array of nozzles an amount of building material formulation to form a layer in a configured pattern corresponding to a shape of a slice of an object, and hardening the layer. Based on the amount and a geometrical characteristic of the slice, a thermal mass of the layer is calculated. A cooling system is controlled in a closed loop control responsively to the calculated thermal mass.

A method of producing an additively manufactured object comprises: a step of cooling a shaped body of an alloy formed by additive manufacturing to 0° C. or lower; and a step of aging the shaped body under a temperature condition of 400° C. or higher and 600° C. or lower after the step of cooling the shaped body. The alloy contains: Fe as a main component; 17.0 mass % or more and 19.0 mass % or less of Ni; 7.0 mass % or more and 12.5 mass % or less of Co; 4.6 mass % or more and 5.2 mass % or less of Mo; 0.13 mass % or more and 1.6 mass % or less of Ti; and 0.05 mass % or more and 0.15 mass % or less of Al.

A method of producing an additively manufactured object comprises: a step of cooling a shaped body of an alloy formed by additive manufacturing to 0° C. or lower; and a step of aging the shaped body under a temperature condition of 400° C. or higher and 600° C. or lower after the step of cooling the shaped body. The alloy contains: Fe as a main component; 17.0 mass % or more and 19.0 mass % or less of Ni; 7.0 mass % or more and 12.5 mass % or less of Co; 4.6 mass % or more and 5.2 mass % or less of Mo; 0.13 mass % or more and 1.6 mass % or less of Ti; and 0.05 mass % or more and 0.15 mass % or less of Al.