B23D45/044

Foldable miter saws and foldable method of miter saw

Foldable miter saws and a folding method of miter saws are disclosed. The foldable miter saws includes a base unit, a worktable, and a cutting unit. The cutting unit includes a support arm pivotally mounted on the worktable, a saw blade, and a driver. The miter saw folding method includes the step of biasing the cutting unit relative to the base unit and the step of rotating the support arm relative to the base unit and the worktable to change the cutting unit from a working position to a folded position, thus reducing the vertical space occupied by the cutting unit and facilitating delivery, storage and package of the foldable miter saws.

Miter saw

A bevel angle lock and detent system for a miter saw includes a first locking unit fixed relative to the turntable and a second locking unit coupled to a bevel arm of the miter saw. An actuator is moveable between a first position and a second position to move the second locking unit relative to the first locking unit. In the first position, a brake member of the second locking unit is engaged with an arcuate surface of the first locking unit to lock a saw unit relative to a turntable. In the second position, the brake member is disengaged from the arcuate surface, thereby permitting pivoting movement of the saw unit, and a detent member of the second locking unit is engageable a detent aperture of the first locking unit to locate the saw unit relative to the turntable at one predetermined bevel angle.

Positioning device for a miter saw

A positioning device for a miter saw includes a working table, an elastic member, and a lever member. The elastic member has a movable portion adapted to be adjacent to a scale disc of the miter saw, and a protruding portion. The lever member is disposed in the working table, and has a linking portion connected to the movable portion, and a handle portion movable to convert the elastic member from a locking state for engaging the protruding portion with one of notches in a scale disc of the miter saw so that the working table is non-rotatable, to a releasing state for moving the movable portion away from the scale disc so that, the protruding portion is disengaged from the one of the notches to permit rotation of the working table.

POSITION SENSOR BOARD FOR A BRUSHLESS MOTOR

A power tool is provided including a brushless DC (BLDC) motor having a stator assembly and a rotor; a substantially-cylindrical motor housing having an open end for receiving the stator assembly, a rear end, a substantially-cylindrical bearing pocket formed in the rear end to receive the rear bearing of the motor therein, and a radially-extending slot formed at or near its rear end; and a positional sensor board radially received within the slot along a central receiving axis. The positional sensor board includes a curved inner edge shaped to be positioned around the bearing pocket and includes positional sensors mounted around the curved inner edge and facing the rotor to sense a rotational position of the rotor. The curved inner edge is disposed on a side corner of the positional sensor board such that the positional sensor board is asymmetrically-shape in a direction of the receiving axis.

POWER TOOL
20200180050 · 2020-06-11 ·

A power tool includes a motor; a fan configured to be rotated by the motor to generate a cooling air; a housing accommodating therein the motor and the fan and defusing an air passage for the cooling air; an output shaft rotatable by the motor; and a transmission mechanism configured to transmit rotation of the motor to the output shaft. An end bit being attachable to and detachable from the output shaft. The transmission mechanism includes an intermediate shaft provided in the housing, a first belt transmitting a rotational force of the motor to the intermediate shaft, a second belt transmitting a rotational force of the intermediate shaft to the output shaft, and a rotation member transmitting a rotational force of the second belt to the output shaft. The first belt and the second belt are positioned inside a space through which the cooling air passes.

Miter saw with adjustable fence

A miter saw includes a base, a turntable rotatable in relation to the base and including a work piece support surface, a support assembly attached to the turntable, and a saw assembly attached to the support assembly and configured to cut a work piece supported on the turntable. A fence assembly includes an elongate fence body that extends along a first axis. The elongate fence body is supported by the base and positioned over the turntable. The fence body has a first connecting structure, and a fence insert defining an elongate work piece abutment surface and having a second connecting structure. The fence assembly is positionable in a first configuration and a second configuration. In the first configuration, the second connecting structure cooperates with the first connecting structure to secure the fence insert at a first position in relation to the fence body. When the fence assembly is positioned in the second configuration, the second connecting structure cooperates with the first connecting structure to secure the fence insert at a second position in relation to the fence body. A second axis intersects the first axis in a perpendicular manner. When the fence insert is secured at the first position, the elongate work piece abutment surface is positioned to intersect the second axis at a first point. When the fence insert is secured at the second position, the elongate work piece abutment surface is positioned to intersect the second axis at a second point, and the first point is offset from the second point along said second axis.

Foldable miter saw
10632550 · 2020-04-28 · ·

A foldable miter saw includes a base unit, a worktable unit rotatably mounted on the base unit and includes an axle block, a cutting unit having a rotatable member axially mounted to the axle block, an adjusting member adjustably mounted on the axle block, and a positioning device mounted on the rotatable member. Rotating the rotatable member relative to the axle block causes the cutting unit to be shifted between a working position where the adjusting member supports the positioning device in position and the end faces of the saw blade are kept perpendicular to the work surface, and a folded position where the adjusting member and the positioning device are separated from each other and one end face of the saw blade approaches the work surface.

Control and power module for driving a brushless motor in a power tool

A power tool is provided including a tool housing; at least one battery receptacle accommodated on the tool housing, the battery receptacle being adapted to receive a battery pack having a maximum voltage of at least 60 volts; and a brushless DC (BLDC) motor disposed within the tool housing, the motor including a stator assembly and a rotor assembly rotatably disposed within the stator assembly. A motor control and power module is disposed in close proximity to the motor, including a power switch circuit electrically coupled to the motor and a first controller configured to control a switching operation of the power switch circuit for supply of power from the battery pack to the motor. A battery management control module is disposed in close proximity to the battery receptacle, including a second controller distinct from the first controller, the second controller configured to manage an operation of the battery pack.

Table saw having a dual power train assembly

A table saw includes a base assembly, a table assembly supported by the base assembly, and a saw assembly supported by the base assembly. The saw assembly has a motor having a motor output shaft and a power train assembly. The motor is configured to rotate the motor output shaft at a first rotational speed. The power train assembly includes an intermediate shaft, a first gear stage, an arbor shaft, and a second gear stage. The first gear stage is configured to transmit rotation of the motor output shaft at the first rotational speed to rotation of the intermediate shaft at a second rotational speed, which is less than the first rotational speed. The second gear stage is configured to transmit rotation of the intermediate shaft at the second rotational speed to rotation of the arbor shaft at a third rotational speed, which is greater than the second rotational speed.

Miter saw

A miter saw includes a base assembly, a bevel arm pivotably coupled to the base assembly, and a saw unit pivotably coupled to the bevel arm about a horizontal chop axis. The saw unit includes a saw blade rotatable about a blade axis and a motor having an output shaft inclined at an oblique included angle relative to the blade axis. The miter saw also includes a guide rail coupling the saw unit to the base assembly and a battery selectively electrically connectable with the motor to provide power to the motor. The bevel arm and saw unit are pivotable relative to the base assembly, from an orientation in which the saw blade is substantially vertical, in both a first direction about the bevel axis by a bevel angle of at least about 45 degrees and an opposite, second direction by a bevel angle of at least about 45 degrees.