A metal laminating and modeling method includes a first inclination angle modeling step including a first inclination step of setting a table on which the metal layers are to be formed at a first table inclination angle and setting a welding torch at a first torch inclination angle and a first welding step of forming a weld bead that becomes a part of the modeled object by arc welding with the welding torch and a second inclination angle modeling step including a second inclination step of inclining the table at a second table inclination angle that is larger than the first table inclination angle and setting the welding torch at a second torch inclination angle and a second welding step of forming the weld bead.

A method for continuously applying hardbanding to an oil and gas tubular or building up a worn oil and gas tubular that includes low heat input welding without compromising the mechanical properties of the tubular. The method includes preparation of the surface of the oil and gas tubular and applying a consumable wire to the surface. The consumable wire may be hardbanding or buildup material with a hardness that is similar to the hardness of the oil and gas tubular.

In a metal laminating and modeling method, a three-dimensional modeled object 10 having a main surface 12 and an outer circumferential surface 13 is modeled by sequentially laminating a plurality of metal layers 11m. The metal laminating and modeling method has a metal layer formation step of forming the metal layers 11m by forming a plurality of weld beads 100 so as to be arranged in a horizontal direction on a table 2, and a first end portion weld bead formation step of inclining the table 2 such that a target surface 2f faces in a first inclination direction and forming first end portion weld beads 100a so as to overlap, among a plurality of center weld beads 100c, the center weld beads 100c located at an uppermost end in a vertical direction Dv.

A method of welding a component and a treated component are provided. The method comprises an initial heat-treating of the component comprising a substrate. The method further comprises removing a portion of the substrate to form a treatment region comprising an exposed surface. The method further comprises buttering the exposed surface with a first filler additive to form a weld metal adjacent to the fusion line comprising an easy-to-weld alloy. The method further comprises welding the component with the easy-to-weld alloy and a second filler additive. The first filler additive comprises a sufficient amount of each of Co, Cr, Mo, Fe, Al, Ti, Mn, C and Ni to form the easy-to-weld alloy, when welded with the hard-to-weld base alloy.

A sprocket wheel, which is an example of the machine component, includes a base made of a first metal, and an overlay disposed in contact with the base to cover at least a part of a surface of the base. The overlay includes a matrix made of a second metal, and hard particles dispersed in the matrix. The surface of the overlay is a forged surface. The hard particles located in an overlay surface region within an average particle diameter of the hard particles from the surface of the overlay are arranged side by side while being embedded in the overlay.

A solid-bowl centrifuge screw with a screw hub with a first welding layer applied to a base, and at least a second welding layer applied to the first welding layers. Thus, the screw hub is produced by a shaping build-up welding method.

An apparatus and related method for cooling a hard metal applied in a molten or semi-molten state to the surface of a metal substrate employ a chill block chilled by a cryogenic coolant conducted through a coolant passage in the chill block with at least one ejector port in communication with the coolant passage arranged to eject cryogenic coolant from the chill block onto the hand metal for further cooling the hard metal. An alloy steel substrate preheated to 300 to 600 degrees Fahrenheit has a hard metal applied thereto by an arc welding process.

A solid-bowl centrifuge screw with a screw flight is provided. The screw flight has at least a first welding layer on a base body of the solid-bowl centrifuge and at least a second welding layer on the first welding layer. Thus, plural welding layers are disposed successively on one another and are applied by shaping build-up welding.

A method for continuously applying hardbanding to an oil and gas tubular or building up a worn oil and gas tubular that includes low heat input welding without compromising the mechanical properties of the tubular. The method includes preparation of the surface of the oil and gas tubular and applying a consumable wire to the surface. The consumable wire may be hardbanding or buildup material with a hardness that is similar to the hardness of the oil and gas tubular.

A mobile hardbanding system that uses PTA welding to perform hardbanding on drill string sections at the well site. The inventive system allows alternate use of PTA and MIG welding. Both a PTA torch and a MIG torch are provided. Changing from one type of welding to the other is simplified by including separate electrical, gas, and cooling conduits for each torch. The torch not in use is parked in the welding compartment near the weld box. The powder hopper for the PTA welding assembly may be mounted on a swivel arm so that it can be moved out of the way when the MIG torch is in use.