A system for aiding a user in at least one of welding, cutting, joining, and cladding operations is provided. The system includes a welding tool and a welding helmet with a face-mounted display. The system also includes a spatial tracker configured to track the welding helmet and the welding tool in 3-D space relative to an object to be worked on. A processor based subsystem is configured to generate virtual objects based on objects found in a welding environment and transmit the virtual objects to a predetermined location on the face-mounted display.

A welding helmet can record a welding time based on an arc intensity detected by a sensor mounted on the helmet. A configured level is compared with the arc intensity detected by the sensor to determine a welding duration. Individual welding times from multiple welding instances can be accumulated over a period of time to provide a total welding time for an operator. The total welding time may be stored in the welding helmet.

Weld training systems and methods are disclosed. An example weld training system includes: a weld training device configured to perform a simulated welding procedure on a simulated weld joint; a work surface comprising the simulated weld joint; a sensing device configured to track weld training device location information during the simulated welding procedure; a visual interface configured to display the simulated welding procedure; and an enclosure comprising an interior volume configured to house within its interior the visual interface, the work surface, or the sensing device.

The disclosure relates to a welding system supporting a high-quality image and relates to a welding system configured to provide an image guiding a welding state of a user. The welding system includes a display unit including a front surface portion corresponding to a welding direction and a rear surface portion corresponding to a face portion direction; at least one eyepiece display installed in an area of the rear surface portion of the display unit; at least one camera unit installed in an area of the front surface portion of the display unit and configured to obtain a plurality of welding image frames according to a photographing condition of each frame; and a processor configured to control the photographing condition of the at least one camera unit, obtain a first synthesized image by synthesizing the plurality of welding image frames in parallel based on the plurality of welding image frames, and control the eyepiece display to display the first synthesized image.

A method, apparatus and system for enhanced welding visualization include splitting incoming light from the welding environment into at least a first optical path and a second optical path having different light levels using at least one beam splitter. Images of the split light having different light levels are captured using a respective imaging sensor. The images from the respective imaging sensors are fused to create a left-eye fused image and a right-eye fused image. The left-eye fused image is displayed on a display at a location of a left eye of a user and the right-eye fused image is displayed on a display at a location of a right eye of the user to provide a parallax-free, high dynamic range, representation of the welding environment.

The invention relates to an electrode for an especially gas-cooled plasma torch, in particular plasma cutting torch, the electrode comprising: an elongated electrode body with an open end and a closed end, the ends defining a longitudinal axis L, and an emission insert in the closed end, a cavity extending in the electrode body from the open end of the electrode body towards the closed end, the cavity fluidically communicating with the outer face of the electrode body which is radial with regard to the longitudinal axis, via at least one opening in its wall or in the front solid portion of the closed end. The invention further relates to a system consisting of said electrode and cooling tube, to a gas conducting unit, a plasma torch comprising same, a method for conducting gas in a plasma torch and a method for operating the plasma torch.

Welding headwear comprises one or more image sensors, processing circuitry, and a display. The image sensor(s) are operable to capture an image of an unpowered weld torch as the torch passes along a joint of a workpiece to be welded. The processing circuitry is operable to: determine, through processing of pixel data of the image, one or more welding parameters as the torch passes along the joint to be welded; generate, based on the one or more welding parameters, a simulated weld bead; and superimpose on the image, in real time as the torch passes along the joint, the simulated weld bead on the joint. The display is operable to present, in real time as the torch passes along the joint, the image with the simulated bead overlaid on it.

A method for conducting gas in a gas-cooled plasma torch wherein the plasma torch has a plasma torch body which holds an electrode with an open end and a closed end. A cavity extends from the open end in the direction of the closed end, and which, with a spacing in an axial direction, holds a nozzle by means of a nozzle holder. The nozzle has a central opening with an upstream inlet end, into which the electrode projects, and with an outlet end with a nozzle bore and is surrounded by a nozzle cap and/or a nozzle protection cap. The plasma torch body has an opening for a gas feeder, which opening is fluidically connected to a cooling tube which projects into the open end of the electrode.

A welding protector (1) has a curved eye protection shield (10) with an electrically switchable light filter. The welding protector further has a magnifying cover (20) for arrangement on an eye facing inner side of the eye protection shield. The magnifying cover is pre-shaped based on a curve that extends equidistant to the curve the eye protection shield is based on. Further, the magnifying cover has two optical lenses (27) which in combination only partially cover the eye protection shield.

Welding headwear comprises one or more image sensors, processing circuitry, and a display. The image sensor(s) are operable to capture an image of an unpowered weld torch as the torch passes along a joint of a workpiece to be welded. The processing circuitry is operable to: determine, through processing of pixel data of the image, one or more welding parameters as the torch passes along the joint to be welded; generate, based on the one or more welding parameters, a simulated weld bead; and superimpose on the image, in real time as the torch passes along the joint, the simulated weld bead on the joint. The display is operable to present, in real time as the torch passes along the joint, the image with the simulated bead overlaid on it.