The present invention belongs to the technical field of high-efficiency, high-precision and high-performance laser bending of metal sheets, and relates to a line-shape spot laser bending method for metal sheets. The present invention uses a multimode laser scanning mirror or a single piezoelectric deformable mirror to convert laser Gaussian distributed point spots to uniformly distributed line-shape spot, and meanwhile, loads the spots in a bending line area and bends metal sheets so that the temperature field in the bending line of the metal sheet is distributed uniformly to achieve the purposes of reducing warpage deformation, enhancing bending angle consistency and increasing the bending efficiency.

A method of spectral beam-combining an array of fiber optics is disclosed. Each fiber may be coupled to a high-power, wavelength-stabilized, fiber-coupled, diode-laser module and has a fiber-by-fiber pre-selected wavelength. The wavelengths may be chosen such that the array can be spectrally combined on, for example a transmission grating and re-focused into an output fiber. This approach is scalable to, for example, 10 kW power and have a beam quality sufficient for metal cutting applications.

Herein discussed is a method of heating a material having a surface comprising exposing the surface to an electromagnetic radiation source emitting a first wavelength spectrum; receiving a second wavelength spectrum from the surface using a detector at a sampling frequency; wherein the first wavelength spectrum and the second wavelength spectrum have no greater than 10% of overlap, wherein the overlap is the integral of intensity with respect to wavelength. In an embodiment, the first wavelength spectrum and the second wavelength spectrum have no greater than 5% of overlap or no greater than 3% of overlap or no greater than 1% of overlap or no greater than 0.5% of overlap. In an embodiment, exposing the surface to the radiation source causes the material to sinter at least partially.

Herein discussed is a method of heating a material having a surface comprising exposing the surface to an electromagnetic radiation source emitting a first wavelength spectrum; receiving a second wavelength spectrum from the surface using a detector at a sampling frequency; wherein the first wavelength spectrum and the second wavelength spectrum have no greater than 10% of overlap, wherein the overlap is the integral of intensity with respect to wavelength. In an embodiment, the first wavelength spectrum and the second wavelength spectrum have no greater than 5% of overlap or no greater than 3% of overlap or no greater than 1% of overlap or no greater than 0.5% of overlap. In an embodiment, exposing the surface to the radiation source causes the material to sinter at least partially.

An intelligent feed forward model to control additive manufacturing (AM) laser powder bed fusion process and reduce spattering whereby defects are eliminated by controlling the laser power and reducing spattering through a computer model. This application describes using a proportional integral derivative (PID) controller to create a power map that reduces spattering.

An intelligent feed forward model to control additive manufacturing (AM) laser powder bed fusion process and reduce spattering whereby defects are eliminated by controlling the laser power and reducing spattering through a computer model. This application describes using a proportional integral derivative (PID) controller to create a power map that reduces spattering.

A high-power fiber laser produces a compound output beam having a center beam and an annular beam. The center beam and the annular beam are independently adjustable in power and wavelength. The output beam is delivered from an output optical fiber having a center core and a concentric annular core. A fundamental beam generated by a seed laser is amplified by a fiber amplifier and partially converted to a second-harmonic beam by a second-harmonic generator. The residual fundamental beam and second-harmonic beam are separated, attenuated, and selectively coupled into the cores of the output optical fiber.

In one aspect, the present invention relates to a computing unit (RE) for executing a conversion algorithm, having an interface (UI) for acquiring a first cutting parameter data set (1SP); and having a processor (P) which is designed to extract a movement profile object (bpo) and which is also designed to execute a conversion algorithm that is stored in a memory of the electronic computing unit (RE) so that it can be loaded and/or executed to calculate and provide the second cutting parameter data set (2SP) to the acquired first cutting parameter data set (1SP), wherein the second cutting parameter data set (2SP) is calculated as a function of the extracted movement profile object (bpo).

In one aspect, the present invention relates to a computing unit (RE) for executing a conversion algorithm, having an interface (UI) for acquiring a first cutting parameter data set (1SP); and having a processor (P) which is designed to extract a movement profile object (bpo) and which is also designed to execute a conversion algorithm that is stored in a memory of the electronic computing unit (RE) so that it can be loaded and/or executed to calculate and provide the second cutting parameter data set (2SP) to the acquired first cutting parameter data set (1SP), wherein the second cutting parameter data set (2SP) is calculated as a function of the extracted movement profile object (bpo).

A visible light laser system and operation for welding materials together. A blue laser system that forms essentially perfect welds for copper based materials. A blue laser system and operation for welding conductive elements, and in particular thin conductive elements, together for use in energy storage devices, such as battery packs.