A laser welding device includes a welding head configured to emit a laser beam to a working point, a shield gas supplying nozzle configured to supply shield gas to the working point, and a high-speed air supplying nozzle configured to supply a high-speed air stream between the shield gas supplying nozzle and the welding head, the high-speed air stream having a flow rate that is larger than a flow rate of the shield gas, and being supplied in a horizontal direction directly above the shield gas supplied to the working point, or in a direction orthogonal to an emission direction of the laser beam. The high-speed air supplying nozzle is disposed in a range from 80 mm to 200 mm, both inclusive, above the working point, or in a range equal to or lower than a half of a working distance between an emission surface of the laser beam of the welding head and the working point, and supplies the high-speed air stream in a belt shape.

A device including a chamber and a nozzle detachably connected to the chamber, the nozzle defining an aperture, a target carousel disposed within the chamber, a first laser configured to generate a first beam directed toward the target carousel to perform in-situ ablation to form a laser plume, a gas flow system configured to supply gas into the chamber, such that the gas interacts with the laser plume and causes condensation and formation of nanoparticles, and a second laser configured to generate a second beam directed through the interior of the chamber, through the aperture of the nozzle, and toward a substrate disposed outside the device, the second laser beam configured to sinter and crystalize on the substrate the nanoparticles exiting the nozzle.

An exhaust manifold for an additive manufacturing system can include a manifold housing, at least one baffle movable relative to the manifold housing configured to modify an exhaust flow area defined in part by the at least one baffle, and an actuator operatively connected to the at least one baffle configured to move the at least one baffle. The manifold housing can define a housing channel. The at least one baffle can be one or more moveable baffles at least partially disposed within the housing channel and configured to move relative to the housing to modify a respective exhaust flow area of a respective baffle of the one or more moveable baffles. The actuator can be operatively connected to each of the one or more movable baffles and configured to move the one or more movable baffles relative to the housing.

This disclosure describes laser machining head gas nozzles that have an exit opening for passage of a laser beam onto a workpiece; an annular gap surrounding the exit opening; and a sleeve disposed and guided displaceably within the annular gap for axial displacement between a rearward and a forward position. The sleeve projects beyond the exit opening at least in the forward position, and the sleeve is tiltably mounted in the annular gap.

The present disclosure generally relates to additive manufacturing systems and methods on a large-scale format. One aspect involves a build unit that can be moved around in three dimensions by a positioning system, building separate portions of a large object. The build unit has an energy directing device that directs, e.g., laser or e-beam irradiation onto a powder layer. In the case of laser irradiation, the build volume may have a gasflow device that provides laminar gas flow to a laminar flow zone above the layer of powder. This allows for efficient removal of the smoke, condensates, and other impurities produced by irradiating the powder (the gas plume) without excessively disturbing the powder layer. The build unit may also have a recoater that allows it to selectively deposit particular quantities of powder in specific locations over a work surface to build large, high quality, high precision objects.

A flow control device for an additive manufacturing system is provided. The flow control device includes a gas supply configured to discharge a gas, a first flow modifier configured to modify at least one flow characteristic of a first portion of the gas, and a second flow modifier configured to cooperate with the first flow modifier to modify the at least on flow characteristic of the first portion of the gas. The second flow modifier is further configured to modify at least one flow characteristic of a second portion of the gas, and the first flow modifier and the second flow modifier are configured to cooperate to direct at least a portion of the first portion and the second portion of the gas towards a melt pool in a plurality of particles.

A laser machining head has a function of rectifying an assist gas and includes a protection window, a nozzle configured to blow the assist gas over a workpiece, a chamber defining a space between the protection window and the nozzle, an inflow port disposed in a chamber and configured to allow the assist gas to flow in, and a flow dividing projection disposed at a position opposing to the inflow port and configured to divide the assist gas from the inflow port into a first flow and a second flow flowing along a circumferential direction around an optical axis of a laser beam.

A laser machining method able to effectively satisfy cutting quality required on one side of a cutting spot of a workpiece. A laser machining method for cutting a workpiece W by using a machining head able to emit a laser beam and an assist gas coaxially and non-coaxially includes: preparing a machining program specifying, for the workpiece W, a cutting line, and a first region and a second region on both sides of the cutting line where cutting quality requirements are different; and maintaining a state in which a center axis of the assist gas is shifted from an optical axis of the laser beam toward the first region in response to the difference in the cutting quality requirements during the cutting between the first region and the second region along the cutting line in accordance with the machining program.

A laser machine able to effectively satisfy cutting quality required on one side of a cutting spot of a workpiece. The laser machine comprising a machining head configured to emit a laser beam and an assist gas coaxially and non-coaxially; and a data table in which data of a machining condition for cutting a workpiece using the machining head, and a shift amount, by which a center axis of the assist gas is to be shifted from an optical axis of the laser beam in order to make cutting quality on both sides of a cutting line to be different during cutting the workpiece, are stored in associated with each other.

A metal powder additive manufacturing system and method are disclosed that use increased trace amounts of oxygen to improve physical attributes of an object. The system may include: a processing chamber; a metal powder bed within the processing chamber; a melting element configured to sequentially melt layers of metal powder on the metal powder bed to generate an object; and a control system configured to control a flow of a gas mixture within the processing chamber from a source of inert gas and a source of an oxygen containing material, the gas mixture including the inert gas and oxygen from the oxygen containing material. The method may result in an object having a surface porosity of no greater than approximately 0.1%, and an effective density of greater than approximately 99.9%.