A method of preparing a workpiece for laser bonding includes positioning a first metal gasket on a fixture; positioning a first surface of a substrate on the first metal gasket, wherein the fixture, the first metal gasket and the first surface of the substrate define a first cavity; applying a vacuum to the first cavity, the vacuum pulling the substrate against the first metal gasket; and directing a laser at an interface of the first metal gasket and the first surface of the substrate, wherein the laser forms a bond between the first metal gasket and the first surface of the substrate.

A method of preparing a workpiece for laser bonding includes positioning a first metal gasket on a fixture; positioning a first surface of a substrate on the first metal gasket, wherein the fixture, the first metal gasket and the first surface of the substrate define a first cavity; applying a vacuum to the first cavity, the vacuum pulling the substrate against the first metal gasket; and directing a laser at an interface of the first metal gasket and the first surface of the substrate, wherein the laser forms a bond between the first metal gasket and the first surface of the substrate.

A system includes a first tubular member comprising a first polymer and a second tubular member comprising a second polymer. The first tubular member defines a lumen configured to receive at least a portion of the second tubular member therein to define a joint region. The system further includes a compression sleeve configured to receive at least a portion of the first tubular member at the joint region and an energy source comprising a fiber laser configured to deliver energy to the joint region to thermally weld the first tubular member to the second tubular member. In some examples, the energy includes a wavelength of radiation transmittable through the compression sleeve and the first tubular member, and absorbable by the first tubular member and the second tubular member.

A system includes a first tubular member comprising a first polymer and a second tubular member comprising a second polymer. The first tubular member defines a lumen configured to receive at least a portion of the second tubular member therein to define a joint region. The system further includes a compression sleeve configured to receive at least a portion of the first tubular member at the joint region and an energy source comprising a fiber laser configured to deliver energy to the joint region to thermally weld the first tubular member to the second tubular member. In some examples, the energy includes a wavelength of radiation transmittable through the compression sleeve and the first tubular member, and absorbable by the first tubular member and the second tubular member.

A laser beam shaping device includes a multi-zone structure lens and a focusing lens. The multi-zone structure lens includes a lens body and a refractive structure. The lens body has an incident plane and an emission plane, and one of the incident plane and the emission plane is furnished with the refractive structure. The light source passing through the refractive structure deviates and leaves the lens body via the emission plane. The light source passing through the lens body is divided into N sets of light beams. After the N sets of light beams penetrate through the focusing lens, N set of incident beams are formed to project the interface of the first material and the second material in an oblique inward manner with respect to the optical axis of the focusing lens. In additional, a laser processing system and a laser interlocking welding structure respectively are also provided.

A laser beam shaping device includes a multi-zone structure lens and a focusing lens. The multi-zone structure lens includes a lens body and a refractive structure. The lens body has an incident plane and an emission plane, and one of the incident plane and the emission plane is furnished with the refractive structure. The light source passing through the refractive structure deviates and leaves the lens body via the emission plane. The light source passing through the lens body is divided into N sets of light beams. After the N sets of light beams penetrate through the focusing lens, N set of incident beams are formed to project the interface of the first material and the second material in an oblique inward manner with respect to the optical axis of the focusing lens. In additional, a laser processing system and a laser interlocking welding structure respectively are also provided.

A method is provided for producing a winding (1) for an electric machine (10). The winding (1) has conductor elements (2) and two conductor ends (3) of different conductor elements (2) are bonded electrically with one another at a bonding point (4). The method includes arranging at least one material reservoir (5) on the conductor ends (3) to be bonded prior to generating the bonding point (4). The method then includes generating the bonding point (4) by joining the conductor ends (3). The method continues by melting the material reservoir (5) and distributing the molten material reservoir (5) at least over the bonding point (4). Thus, an insulating structure (15) is provided after cooling the distributed material of the material reservoir (5). The insulating structure (15) insulates the conductor ends (3) against their surroundings at least at the bonding point (4).

A laser joining method and device includes a pressure-applying clamping device, which presses a first and a second workpiece against one another at least after the workpieces have been locally plasticized, and a mask having mask structures, which allow laser light to pass only in the region of the bonding contact faces, wherein at least the workpiece facing the laser source is formed by a three-dimensional molded part, which is not planar at least on the first contour side facing the clamping element and/or on the second contour side facing the second workpiece, and wherein the clamping element, with the bearing side thereof for the first workpiece, is adapted to the first contour side of the first workpiece. The mask structures are created on the bearing side of the clamping element facing the first workpiece or on the second contour side of the first workpiece facing the second workpiece.

A laser joining method and device includes a pressure-applying clamping device, which presses a first and a second workpiece against one another at least after the workpieces have been locally plasticized, and a mask having mask structures, which allow laser light to pass only in the region of the bonding contact faces, wherein at least the workpiece facing the laser source is formed by a three-dimensional molded part, which is not planar at least on the first contour side facing the clamping element and/or on the second contour side facing the second workpiece, and wherein the clamping element, with the bearing side thereof for the first workpiece, is adapted to the first contour side of the first workpiece. The mask structures are created on the bearing side of the clamping element facing the first workpiece or on the second contour side of the first workpiece facing the second workpiece.

A method for joining a metal material element to a plastic material element, in particular a composite material including a plastic matrix reinforced with fibers for use in the construction of motor-vehicle components. The method involves providing one or more slots in a portion of the plastic material element. For each slot, a corresponding tab is provided in the metal material element, having a shorter width and length than a width and length of the slot. The metal material and plastic material elements are arranged in a position of mutual coupling where each tab is inserted through the corresponding slot and has an end portion protruding beyond said portion of the plastic material element. A laser beam is directed above the protruding end portion, so as to locally melt the metal material of each tab and create an enlarged head on each tab that is welded above the plastic material element.