A method of manufacturing a plate-shaped solder according to the invention of the present application includes an aggregating step of aggregating a plurality of thread solders and a crimping step of crimping the plurality of aggregated thread solders to one another to form a plate-shaped solder. A manufacturing device of a plate-shaped solder according to the invention of the present application includes an aggregating portion for aggregating a plurality of thread solders and a crimping portion for crimping the plurality of thread solders to one another in the aggregating portion to form a plate-shaped solder.

A lead-free, antimony-free solder alloy_suitable for use in electronic soldering applications. The solder alloy comprises (a) from 1 to 4 wt. % silver; (b) from 0.5 to 6 wt. % bismuth; (c) from 3.55 to 15 wt. % indium, (d) 3 wt. % or less of copper; (e) one or more optional elements and the balance tin, together with any unavoidable impurities.

Provided is an aluminum alloy laminated plate having a sacrificial material cladded to at least one side surface of a core material, wherein the core material contains specified amounts of Mn, Si, Cu, Mg, Fe, and Ti, the balance is Al and inevitable impurities, the number density of dispersed particles having a particle size of 0.01-0.5 m is 10-100/m.sup.3, and [(the total solid solution amount of Mg, Mn, Si, and Cu)/(the total added amount of Mg, Mn, Si, and Cu)] is 0.10 or more.

The invention concerns a brazing sheet comprising a core layer (5) and a braze cladding, said core layer (5) being aluminium or an aluminium alloy, said braze cladding comprising (a) a flux composite layer (2), which flux composite layer comprises a matrix of aluminium or an aluminium alloy, said matrix containing flux particles; (b) at least one filler alloy layer (1) not containing flux particles; and, (c) an aluminium or aluminium alloy layer (3) not containing flux particles, said layer forming the outermost surface of at least one side of the brazing sheet, wherein the flux composite layer (a) is positioned between said filler alloy layer (b) and said aluminium or aluminium alloy layer (c). The invention further concerns a method for its manufacturing, a cladding plate, use of the brazing sheet and a brazed heat exchanger.

The present invention provides an aluminum alloy brazing sheet for electric resistance welding, which has high strength while being thinned and can reduce the occurrence of welding defects in the electric resistance welding. Disclosed is an aluminum alloy brazing sheet for electric resistance welding, including a core layer and a brazing filler layer cladded on at least one surface of the core layer, wherein the brazing filler layer is made of an aluminum alloy comprising Si: 5.5 to 12.0% by mass, and at least one of Na: 0.0003 to 0.0030% by mass and Sr: 0.0020 to 0.1000% by mass, with the balance being Al and inevitable impurities, wherein the brazing filler layer in a molten state at 650 C. exhibits a viscosity of 0.01 Pa.Math.s or less.

An aluminum alloy fin material includes an aluminum alloy containing 1.50 to 5.00 mass % Si with the balance of Al and inevitable impurities, and has the function of being bonded by heating with a single layer. Assuming that in a cross section along the thickness direction of the fin material, the equivalent circle diameter of a Si particle is represented by D, a distance from a surface layer to the center of the Si particle is represented by L, the thickness of the fin material is represented by t, and a length parallel to the surface layer is represented by W, all Si particles that are present in the range of the length W and satisfy DL and L+D>0.04 t also satisfy 0D.sup.2<0.08 tW. An aluminum alloy brazing sheet includes, as a skin material, the fin material that is clad on a core material including an aluminum alloy. A heat exchanger includes the fin material or the brazing sheet that is used in a fin.

An aluminum alloy brazing sheet exhibits excellent brazability by effectively weakening an oxide film formed on the surface of a filler metal. The aluminum alloy brazing sheet includes a core material and a filler metal, and is used to braze aluminum in an inert gas atmosphere or in vacuum, the core material including aluminum or an aluminum alloy, the filler metal including 6 to 13 mass % of Si, with the balance being Al and unavoidable impurities, and one side or each side of the core material being clad with the filler metal, wherein the core material is clad with the filler metal in a state in which a sheet material is interposed between the core material and the filler metal, the sheet material including one element, or two or more elements, among 0.05 mass % or more of Li, 0.05 mass % or more of Be, 0.05 mass % or more of Ba, and 0.05 mass % or more of Ca, with the balance being Al and unavoidable impurities.

A brazed heat exchanger includes plates that are stacked or nested to define flow channels for multiple media. Inserts are arranged within at least some of the flow channels. Two different braze alloys having compositions based on different metals are used to form braze joints between the plates and the inserts. In some cases, a copper-based braze alloy is used for joints corresponding to flow channels for one of the media in order to provide high pressure-resisting strength to those flow channels, while an iron-based braze alloy is used for joints corresponding to flow channels for another of the media where dissolved copper is undesirable.

A screen (24A-H) of a specified thickness (T) for insertion in a gap (32) between surfaces of workpieces (32, 34) to be joined by brazing. The screen thickness determines and maintains the gap thickness during brazing. The screen has a higher melting point than the braze filler material (22), is wettable by a melt of the braze filler material, and may have a higher tensile strength than the braze filler material at operating temperatures of the braze joint. The screen may include electrical resistance heating wires (52, 62) to melt the filler material (46). The screen may be covered by the filler material, forming a brazing foil (20B). The screen may include electrically conductive insulated wires (92, 93) connected to a sensor (95) such as a thermocouple or strain gauge to monitor a condition of the braze joint during subsequent operation.

A brazing sheet formed of an aluminum alloy and exhibiting excellent post-brazing strength, corrosion resistance and brazability with a thickness of less than 200 m is provided. The brazing sheet includes a core layer, a filler layer of an AlSi based alloy on one side of the core layer, and a sacrificial layer on the other side of the core layer. The core layer includes more than 1.5 mass % and 2.5 mass % or less of Cu, 0.5 mass % to 2.0 mass % of Mn, Al, and inevitable impurities. The sacrificial layer includes 2.0 mass % to 7.0 mass % of Zn, more than 0.10 mass % and 3.0 mass % or less of Mg, Al, and inevitable impurities. The filler layer and the sacrificial layer each have a thickness of 15 m to 50 m. A total clad rate of the filler layer and the sacrificial layer is equal to or less than 50%.