A device and a method for welding a welding stud to a base material are disclosed. A welding current is applied to a welding stud between the welding stud and the base material, whereby a material of the welding stud and the base material is partially liquefied. The welding stud is then immersed into the solidifying material of the welding stud or the base material in order to create a bond between the welding stud and the base material.

A stud for fastening an attachment element to an underlying surface is provided, having a shank that defines a fastening direction, having a sealing element for sealing off a contact zone between the shank and the underlying surface, and having a force transmission element for transmitting compressive forces from the attachment element to the underlying surface.

A Ni-based alloy wire for submerged arc welding according to an aspect of the present invention includes, as a chemical composition, by mass %, C: 0.001% to 0.060%, Si: 0.01% to 3.00%, Mn: 0.01% to 6.00%, Mo: 15.0% to 25.0%, W: 2.5% to 10.0%, Ta: 0.002% to 0.100%, Ni: 65.0% to 82.4%, Al: 0% to 2.00%, Ti: 0% to 2.00%, Cu: 0% to 1.0%, P: 0% to 0.0200%, S: 0% to 0.0200%, N: 0% to 0.1000%, 0: 0% to 0.0100%, Fe: 0% to 10.0000%, Co: 0% to 0.1000%, Cr: 0% to 1.0000%, V: 0% to 0.1000%, Nb: 0% to 0.1000%, B: 0% to 0.0100%, Bi: 0% to 0.0100%, Ca: 0% to 0.0200%, REM: 0% to 0.0300%, Zr: 0% to 0.1000%, and a remainder: impurities; in which a value X is 0.010% to 0.180%.

A welded structural assembly and method, in one form, includes an upper substrate, a lower substrate adjacent the upper substrate, a fastener, and a sealing member. The fastener includes a shank portion, a first head portion, and a second head portion. The shank portion extends through the upper substrate and into the lower substrate. The shank is welded to the lower substrate. The first head portion has an outer periphery and an underside. The second head portion is frangibly coupled to the first head portion. The sealing member is disposed under the first head portion between the upper substrate and the first head portion. The sealing member contacts the underside and extends beyond the outer periphery such that the sealing member extends radially outward beyond all points of the first head portion.

A welding auxiliary joining part with which a welding connection, more particularly a resistance welding connection, can be established between a first component A made of a poorly weldable material and a second component made of weldable material. The welding auxiliary joining part is distinguished by a cylindrical punch shaft that can be punchingly pressed into the first component A approximately rotation-free. The punch shaft has an element head at the head underside of which only one continuous circumferential clamping ring is arranged that projects axially in the direction of the punch shaft.

A pickup mechanism for feeding of weld pins from a magazine to a welding electrode of a welding gun, where the pickup mechanism is attachable to the welding gun in connection to the welding electrode, and where the magazine is attachable to the pickup mechanism, the pickup mechanism comprises a movable pickup lever arm displaceable between a pickup position and a delivery position, where the pickup lever arm is adapted for displacing the weld pin from a pickup position in the magazine to a welding position at the welding electrode; wherein the pickup lever arm has a pickup part comprising a feeding portion for feeding the weld pins from the pickup position to the welding position, where the pickup part comprises a retrieving portion arranged with a sliding surface for displacing the pickup lever arm in a direction essentially perpendicular to the direction of the movement between the delivery position and the pickup position when the sliding surface is in contact with a first weld pin in the magazine, and when the pickup lever arm moves between the delivery position and the pickup position to pick up the first weld pin, where the pickup part is configured such that the sliding surface bridges the first weld pin to the feeding portion at a predetermined position of the pickup lever arm, and such that the first weld pin engages the feeding portion in the pickup position.

Provided is a projection bolt welding method, which involves welding a projection bolt to a steel sheet component by electric resistance welding. The projection bolt includes a shank, a circular enlarged diameter portion, and a welding projection including an initial fusion portion with a tapered portion and a main fusion portion. A ratio of a volume of the initial fusion portion to a volume of a portion of the steel sheet component having the same diameter as a diameter of the initial fusion portion is selected, or a ratio of a circular area of the initial fusion portion to a sheet thickness of the steel sheet component is selected.

A welding auxiliary joining part in the shape of a stud having a head, a shank and a tip is disclosed. The welding auxiliary joining part is driven into a component made of a non- or poorly weldable material by means of a setting method. A welding head is created during driving-in due to mechanical deformation such that subsequently the component can be connected by welding via the welding auxiliary joining part to a further component made of a weldable material.

A method of manufacturing a welding stud. The welding stud comprises a weldable portion of light metal and a functional portion of steel. The method comprises the steps of: providing a welding part of a light metal and partially defining a recess, providing a function part of a steel and which includes a protrusion, providing a press with a die and a punch, arranging the welding part on the die and the function part on the press such that the protrusion opposes the recess, and manufacturing the welding stud by impacting the welding part and the function part into the die by the punch such that the protrusion enters the recess and the welding portion forms a sleeve around an end of the function portion to form the welding stud with the welding part forming the weldable portion and the function part forming the functional portion.

A system is provided comprising a hardened stud body and an unhardened stud subunit coupled to the hardened stud body. The hardened stud body may comprise a first composition having by weight between 17% and 21% chromium, between 2.8% and 3.3% molybdenum, between 50% to 55% nickel, and between 4.75% and 5.5% niobium. The unhardened stud subunit may comprise a second composition having by weight between 20% and 23% chromium, between 8% and 10% molybdenum, at least 58% nickel, and between 3.15% and 4.15% niobium.