A wire for gas-shielded arc welding includes, based on a total mass of the wire C: 0.01 mass % or more and 0.10 mass % or less, Si: 0.05 mass % or more and 0.55 mass % or less, Mn: 1.60 mass % or more and 2.40 mass % or less, Ti: 0.05 mass % or more and 0.25 mass % or less, Cu: 0.30 mass % or less, Al: 0.10 mass % or less, P: 0.025 mass % or less, and S: 0.010 mass % or less with the remainder being Fe and inevitable impurities. In addition, the following relationship is satisfied: 0.1≤[Ti]/[Si]≤3.0, where [Si] is the content of Si (mass %) based on the total mass of the wire and [Ti] is the content of Ti (mass %) based on the total mass of the wire.

A method for joining two or more metallic components. The method includes operating a cold-spray apparatus to deposit a feedstock comprising nickel-based alloy particles on a braze region of a first metallic component to form a nickel-containing coating on the braze region. The method also includes brazing the first metallic component and a second metallic component by exposing the braze region to a braze material to form a braze joint that bonds the first metallic component to the second metallic component.

Provided is a brazing filler material for bonding iron-based sintered member that includes a sintered compact containing Cu, Mn, and a remainder of Ni and unavoidable impurities, and an oxide film formed on a surface of the sintered compact. An oxygen concentration may account for not less than 0.1% by mass of a total amount of the brazing filler material. The oxide film may contain Mn.

A metal composition that includes a metal component and a flux. The metal component is composed of a first metal powder of a Sn-based metal, and a second metal powder of a Cu-based metal that has a higher melting point than the Sn-based metal. The flux includes a rosin, a solvent, a thixotropic agent, an activator, and the like. When the metal composition is heated to a temperature equal to or higher than the melting point of the first metal powder, the first metal powder is melted. The melted Sn and the CuNi alloy powder produce an intermetallic compound phase of a CuNiSn alloy through a TLP reaction.

One embodiment of the present invention relates to a welded member obtained by overlapping portions of two sheets of base metal and performing fillet welding thereon using weld material, and provides a welded member having excellent fatigue strength of welded portion, and a method for manufacturing same, the welded member comprising base metal, a weld bead and root-reinforcing weld metal, wherein the base metal has a tensile strength of 780 MPa, the weld bead has a toe angle of 160 degrees or greater and the weld bead and the root-reinforcing weld metal have a Vicker's hardness of 280-320 Hv and a fatigue strength of 350 MPa or higher.

One embodiment of the present invention relates to a welded member obtained by overlapping portions of two sheets of base metal and performing fillet welding thereon using weld material, and provides a welded member having excellent fatigue strength of welded portion, and a method for manufacturing same, the welded member comprising base metal, a weld bead and root-reinforcing weld metal, wherein the base metal has a tensile strength of 780 MPa, the weld bead has a toe angle of 160 degrees or greater and the weld bead and the root-reinforcing weld metal have a Vicker's hardness of 280-320 Hv and a fatigue strength of 350 MPa or higher.

An exemplary embodiment of the present invention discloses an aluminum-based blank including: a first plated steel plate; a second plated steel plate connected to the first plated steel plate; and a joint connecting the first plated steel plate and the second plated steel plate at a boundary between the first plated steel plate and the second plated steel plate.

Iron-based braze filler alloys having unexpectedly narrow melting temperature ranges, low solidus and low liquidus temperatures, as determined by Differential Scanning calorimetry (DSC), while exhibiting high temperature corrosion resistance, good wetting, and spreading, without deleterious significant boride formation into the base metal, and that can be brazed below 1,100 C contains a) nickel in an amount of from 0% to 35% by weight, b) chromium in an amount of from 0% to 25% by weight, c) silicon in an amount of from 4% to 9% by weight, d) phosphorous in an amount of from 5% to 11% by weight, e) boron in an amount of from 0% to 1% by weight, and f) the balance being iron, the percentages of a) to f) adding up to 100% by weight. The braze filler alloys or metals have sufficient high temperature corrosion resistance to withstand high temperature conditions of Exhaust Gas Recirculation Coolers.

Molded solder includes first metal powder and second metal powder. The first metal powder has a first solidus temperature and a first liquidus temperature and includes an alloy containing metal elements. The second metal powder has a melting temperature or a second solidus temperature and a second liquidus temperature and includes single metal element or an alloy containing metal elements. The melting temperature and the second liquidus temperature are higher than the first liquidus temperature. The molded solder is so constructed that a mixture of the first metal powder and the second metal powder are press-molded. The molded solder is so constructed that a first solidus temperature of a solder becomes higher when the molded solder becomes the solder after the first metal powder has been melted by heating the molded solder at a temperature equal to or higher than the first liquidus temperature.

A method of furnace-less brazing of a substrate is provided. The method includes providing a substrate having a braze region thereon; disposing braze precursor material containing a nickel powder, an aluminum powder, and a platinum group metal powder on the braze region; and initiating an exothermic reaction of the braze precursor material such that the exothermic reaction produces a braze material that reaches a braze temperature above the solidus temperature of the braze material. A braze precursor material is also provided.