A method for determining a vibration amplitude of a tool, includes the steps of: generating a light beam of a light barrier with a transmitter for generating the light beam and a receiver for detecting a light intensity of the light beam; generating a receiver signal on the basis of a light intensity of the light beam that is detected by the receiver of the light barrier; positioning a tool tip of the tool in the light beam; causing the tool to vibrate; determining the vibration amplitude of the tool from a modulation of the receiver signal brought about by the vibration of the tool.

A method for assessing the profile of a tool using a non-contact tool setting apparatus that includes a transmitter for emitting a light beam and a receiver for receiving the beam. The receiver generates a beam intensity signal describing the intensity of received light. The setting apparatus is mounted to a coordinate positioning apparatus that allows the tool to be moved relative to the setting apparatus. The method includes using the coordinate positioning apparatus to move the tool relative to the setting apparatus along a tool inspection path, the tool inspection path being selected so that the light beam is traced substantially along a periphery of the tool to be inspected. Beam intensity data is collected describing the beam intensity signal that is generated by the receiver as the tool inspection path is traversed and analysis of the collected beam intensity data is used to assess the tool profile.

A processing unit for measuring and controlling a rotary-driven tool, wherein the processing unit is connectable to a light barrier arrangement, which comprises a light-transmitting unit and a light-receiving unit, wherein the processing unit is configured to receive from the light-receiving unit signals that are at least approximately proportional to shading generated by the rotary-driven tool and/or at least one cutting edge of the rotary-driven tool at a first measuring position. The processing unit is further configured to evaluate the signals received and to transmit control signals to the light barrier arrangement, wherein the evaluation of the signals received by the processing unit comprises the following steps: determination of an interference signal component and/or a useful signal component of the received signal; and provision of information about the useful signal component, the interference signal component and/or the received signal for forwarding to a numerical controller of a machine tool.

A method for tool measurement using a non-contact tool setting apparatus mounted to a machine tool, which includes a transmitter for emitting a light beam having a beam width and a receiver for receiving the light beam. The receiver generates a beam intensity signal describing the intensity of received light. The method is for measuring a tool having a nominal tool diameter less than the beam width so fully inserting the tool feature into the light beam would only partially occlude the beam. The method includes moving the tool through the beam thereby causing a change in the intensity signal and generating a trigger signal when the intensity signal crosses a trigger threshold. The tool size is derived using the trigger signal generated. Also, a step of applying a tool length correction that accounts for the nominal tool diameter of the tool being less than the beam width.

A method assesses the beam profile of a light beam of a non-contact tool setting apparatus, the apparatus including a transmitter for emitting the light beam and a receiver for receiving the light beam. The receiver generates a beam intensity signal describing the intensity of received light. The apparatus is mounted to a machine tool having a spindle that is moveable relative to the non-contact tool setting apparatus. The method includes loading an object having an edge into the spindle of the machine tool and using the machine tool to move the spindle relative to the apparatus so that the edge of the object passes through the light beam. The beam profile of the light beam is then determined using the beam intensity signal generated at a plurality of positions during the step (ii) of moving the edge of the object through the light beam.

An apparatus for checking mechanical parts such as tools on machine tools employs optical devices for emitting and receiving a light beam, for example a laser beam, along a checking direction, and sensors for detecting variations in the features of such a light beam. A protection device (15) for at least one of the optical devices comprises a support element (21,22) with an inner seat (20), communication conduits (18,26,34) aligned along the checking direction and a shutter (44) movable, in the internal seat, from a rest position to an operative position of the apparatus. The shutter comprises a transversal through hole (60) which is arranged along the checking direction in the operative position, aligned with the communication conduits to allow the light beam to pass through. A movable closure element (55), for example a small sphere or ball, is arranged in a transversal hollow (54) of the shutter and is pushed by a spring towards the outside of the transversal hollow. In the rest position of the apparatus, the transversal hollow is arranged along the checking direction and the movable closing element partially protrudes and cooperates with a gasket at the inlet of one of the communication conduits, to prevent the entry of foreign material and fluids into the optical device.

A non-contact tool measurement apparatus is used in a machine tool environment. The apparatus includes a transmitter including a first aperture and a laser for generating light that is emitted from the transmitter through the first aperture towards a tool-sensing region. A receiver includes an optical detector and is arranged to receive light from the tool-sensing region. A processor analyses the light detected by the optical detector to enable the measurement of tools in the tool-sensing region. The laser is capable of generating light having a wavelength of less than 590 nm thereby enabling the size of the first aperture to be reduced resulting in a reduction in contaminant ingress. In one embodiment, the laser generates blue light.

In a quick measurement module provided by the present invention, a first distance sensing unit and a second distance sensing unit are provided individually on a movable seat, so that when the movable seat is displaced along a linear shifting axis, the first distance sensing unit senses the distance from the first reference plane, and meanwhile, the second distance sensing unit senses the distance from the second reference plane, so as to sense the linearity accuracy in movement of the movable seat with respect to the first reference plane and the second reference plane. The first reference plane and the second reference plane are spaced apart by an angle other than a right angle, so that the linearity accuracy in movement in the two different planes, such as the horizontal linearity accuracy and vertical linearity accuracy, of the movable seat can be obtained through sensing.

A contactlessly or tactilely measuring measuring system having a multipurpose interface socket for accommodating and for connecting a contactlessly or tactilely measuring measuring device having a light transmitter and a light receiver, for determining the position of a tool or for determining the longest cutting edge of a rotating tool in a machine tool. The multipurpose interface socket has the following features: at least one mechanical stop, corresponding to a counterstop on the measuring device, for accommodating and repeatably placing the measuring device on the multipurpose interface socket; and at least one second fluid transfer point on the multipurpose interface socket, which corresponds to a first fluid transfer point on the measuring device.

A machine tool includes a mounting table, a tool, a shade detector, and a tool controller. A workpiece is placed on the mounting table. The tool includes a tip. The shade detector is fixed on the mounting table, provides an optical path of a laser light, and detects a shade state of the laser light. The tool controller is connected to the mounting table via a supporting structure and controls an orientation and a position of the tool. A reference point associated with the tool is provided to the tool controller. The tool controller corrects a position of the tip based on a difference between a position obtained by calculation of the reference point in the case where the tip is matched with a measurement position P of a laser light and a position of the reference point when the tip portion is actually matched with a measurement position while keeping the orientation of a tool.