Mixing systems that include a mixer housing and one or more disk assemblies for mixing and processing materials is disclosed. The disks rotate to mix an additive into the material and to carry agglomerated solids toward a discharge of the mixing system. The disks may have a plurality of fingers or lobes which extend from a central portion of the disks.

A limestone based masonry veneer composition is described that may be molded, blown, sprayed, troweled, or otherwise applied to interior and exterior surfaces. The composition provides an aesthetic resurfacing, cladding and/or overlay coating. The composition is capable of being pigmented, textured, sculptedor otherwise formed into an aesthetic, realistic, architecture, suitable as a stone veneer, an example of which is Blown Stone, by Stone Coat. Texturing or sculpting may occur about 1 hour and up to about 12 hours after applying the composition. The final composition is hydrophobic and breathes. Air carbonation allows the formation of a predominantly very pure calcium carbonate or limestone when fully cured, which prevents mold and algae growth and allows for autogenous healing with an increase in unit weight over time, ensuring an overall high compressive strength that endures over time.

Provided herein are methods and compositions utilizing one or more cementitious replacement materials, one or more alkaline activating materials, and, optionally one or more bonding materials and/or one or more setting time enhancer materials. The one or more cement precursors comprises one or more of non-radioactive nuclear waste; swarf, insoluble hydroxide of carbonate salts, radioactive wastes, petroleum coke, spent solvent wastes, electroporating and other metal finishing wastes, dioxin-bearing wastes, chlorinated aliphatic hydrocarbons production, wood preserving wastes, petroleum refinery wastewater treatment sludges, multisource leachate, organic chemicals manufacturing waste, pesticide manufacturing waste, petroleum refining waste, human pharmaceuticals manufacturing waste; veterinary pharmaceuticals manufacturing waste; inorganic pigment manufacturing waste; inorganic chemicals manufacturing waste; explosives manufacturing waste; iron and/or steel production waste; primary aluminum production waste; secondary lead processing waste; ink formulation waste; coking waste; or a combination thereof. The one or more alkaline activating agents comprises potassium silicate, potassium hydroxide, sodium hydroxide, sodium silicate, calcium hydroxide, magnesium hydroxide, reactive magnesium oxide, calcium chloride, sodium carbonate, silicone dioxide, sodium aluminate, calcium sulfate, sodium sulfate, or dolomite, or a combination thereof. The system comprises a vertical impact mill.

Provided herein are methods and compositions utilizing one or more cementitious replacement materials, one or more alkaline activating materials, and, optionally one or more bonding materials and/or one or more setting time enhancer materials. The one or more cement precursors comprises one or more of calcareous sludge; paper pulp, biomass flyash; bag house dust; biomass sludge; filter cakes from bio industry's and wastewater treatment; bio ash; biomedical ash; agricultural ash; sugar cane bagasse; rice husk ash; palm oil fuel ash; oxygen furnace slags; plant stalks; bio char; starch; pyrophyllite; or a combination thereof. The one or more alkaline activating agents comprises potassium silicate, potassium hydroxide, sodium hydroxide, sodium silicate, calcium hydroxide, magnesium hydroxide, reactive magnesium oxide, calcium chloride, sodium carbonate, silicone dioxide, sodium aluminate, calcium sulfate, sodium sulfate, or dolomite, or a combination thereof. The system comprises a vertical impact mixer.

A mixer having i) a vessel defining a mixing chamber surrounded by boundary walls for receiving a mixture containing lumps therein, ii) a plurality of mixing blades, and iii) a driving mechanism supporting the mixing blades in the mixing chamber for mixing motion relative to the vessel so as to mix the mixture within the mixing chamber of the vessel, further includes at least one lump conditioning blade. The lump conditioning blade is supported by the driving mechanism such that the lump conditioning blade is movable in a working direction along a respective one of the boundary walls with a working edge of the blade being maintained at a prescribed space from the boundary wall which is effective to reduce a lump size of the lumps in the mixture as the mixture passes between the working edge of the lump conditioning blade and the boundary wall.

A mixer having i) a vessel defining a mixing chamber surrounded by boundary walls for receiving a mixture containing lumps therein, ii) a plurality of mixing blades, and iii) a driving mechanism supporting the mixing blades in the mixing chamber for mixing motion relative to the vessel so as to mix the mixture within the mixing chamber of the vessel, further includes at least one lump conditioning blade. The lump conditioning blade is supported by the driving mechanism such that the lump conditioning blade is movable in a working direction along a respective one of the boundary walls with a working edge of the blade being maintained at a prescribed space from the boundary wall which is effective to reduce a lump size of the lumps in the mixture as the mixture passes between the working edge of the lump conditioning blade and the boundary wall.

A method in which a stream of dry cementitious powder from a dry powder feeder passes through a dry cementitious powder inlet conduit to feed a first feed section of a fiber-slurry mixer. An aqueous medium stream passes through at least one aqueous medium stream conduit to feed a first mixing section the fiber-slurry mixer. A stream of reinforcing fibers passes from a fiber feeder through a reinforcing fibers stream conduit to feed a second mixing section of the fiber-slurry mixer. The stream of dry cementitious powder, aqueous medium stream, and stream of reinforcing fibers combine in the fiber-slurry mixer to make a stream of fiber-cement mixture which discharges through a discharge conduit at a downstream end of the mixer.

A portable concrete mixer includes a frame, a hopper, coupled to the frame, for receiving therein dry commercially available prepackaged concrete mixes containing gravel aggregates, a chute coupled to the hopper, a water supply system that supplies water to the chute, a motor, and an auger coupled to and rotated by the motor. The auger includes a shaftless helical auger body extending from the hopper into the chute via an aperture in the hopper. The shaftless helical auger body has an interior volume and a plurality of fingers extending from the auger body into the interior volume. The shaftless helical auger body has an uneven pitch such that a second portion of the helical auger body in the chute has a greater pitch than a first portion of the helical auger body in the hopper.

A microfluidic printing nozzle for 3D printing may include a mixing chamber, a first inlet for connecting with a first ink source, the first inlet located at a first end of the mixing chamber, and a second inlet for connecting with a second ink source, the second inlet located at the first end of the mixing chamber. An outlet may be located at a second end of the mixing chamber, and a generally cylindrical impeller may be rotatably disposed in the mixing chamber between the first end and the second end. The cylindrical impeller may include an outer surface, and the outer surface of the impeller includes a groove, a protrusion, or both, to facilitate mixing of fluidic inks flowing from the first end to the second end of the mixing chamber.

There is provided apparatus (301) for mixing contents of a receptacle, the apparatus comprising a rotary shaft (302) equipped at a proximal end with a connection for removable attachment to a means of providing rotation. The rotary shaft has a mixing element (303) fixedly connected at a distal end of the shaft opposite to said proximal end. The mixing element comprises at least two arms (304) at the distal most end of the shaft, a corkscrew neck (306) on the shaft and a collar (305) on the shaft positioned in between the at least two arms and the corkscrew neck. The at least two arms are configured in a first partially-open resting position and are moveable to a second fully-open operative position. The mixing element further comprises a blade (307) positioned across the shaft more proximally than the corkscrew neck.