B28C7/024

Rotated Concrete Volume Determination
20210031407 · 2021-02-04 ·

Disclosed is a method for determining volume of a concrete mix load in a mixer drum based on use of an in-and-out sensor probe which submerges into and exits from the concrete during drum rotation and which provides data to a processor used for calculating volume based on the data. To provide for concavity, convexity, and/or cascading surface flow effects that can hinder accurate determination of the concrete load volume, the processor may be configured to compare original batch volume and/or rheology of the concrete load monitored during drum rotation. The calibration of load volume value, highly useful for monitoring or admixture dosing purposes, can be done based on comparison of real-time data with historic data gathered over time and stored in processor-accessible memory. Further exemplary embodiments also take into account the speed and/or tilt of the drum (due to roadway conditions), concrete mix design, and other factors.

Coordinating Concrete Delivery and Placement

Described are a method and system for coordinating the delivery and placement of concrete loads at a job site, and more particularly to adjusting a set time value or value range of the concrete loads, thereby to facilitate finishing or other concrete placement activities. In exemplary embodiments, the adjustments can be made based on an assessment of previously placed concrete loads. The set time values or value ranges of the concrete can be monitored and adjusted to achieve desired properties during installation and/or in its hardened state.

APPARATUS FOR PRODUCING FOAMED BUILDING MATERIALS
20210213641 · 2021-07-15 ·

The invention relates to an apparatus (110) for producing foamed building materials, comprising a gas supply unit (112), a suspension supply unit (150-156), and a mixing chamber (118), the apparatus (110) further comprising a control and/or regulating unit (136) which has means (116, 124, 130, 134, 146,) for supplying values of a plurality of input parameters, based on which at least a temperature of the dispersion and an air pressure in an environment of the apparatus (110) can be inferred, the control and/or regulating unit (136) being further configured to influence at least one output parameter, by means of which the ratio of the volumes and/or masses and/or densities of gas and suspension supplied per unit of time can be adjusted. The invention further relates to a corresponding method.

Sensing device, and systems and methods for obtaining data relating to concrete mixtures and concrete structures
10877017 · 2020-12-29 · ·

A plurality of sensing devices are inserted into a concrete mixture to be used at a construction site. The concrete mixture is poured to form one or more structural elements, wherein one or more sensing devices are embedded in the concrete of each structural element. Data relating to a first characteristic of the concrete in each structural element is received from the sensing devices. For each structural element, a second characteristic of the concrete of the associated structural element is determined, based on the first characteristic. A map showing the one or more structural elements is generated. For each of the one or more structural elements, a respective graphical indicator indicating the second characteristic associated with the respective structural element is displayed on the map. The map is displayed on a user device.

MANAGING CONCRETE MIX DESIGN CATALOGS

Disclosed are exemplary process and system for managing a mix design catalog of a concrete producer that involves collecting slump curve data obtained during in-transit monitoring of delivered concrete loads made from a plurality of various mix designs, wherein each mix design is identified by a different identification code (regardless of whether components are different), clustering slump curve data having same movement characteristics according to assigned strength value, and selecting a mix design to produce, to display, or both to produce and to display, from among the two or more slump data curves of individual mix designs within the same data curve cluster. The selection is based on same movement characteristic and assigned strength value, and at least one factor relative to cost, performance, physical aspect, quality, or other characteristic of the concrete mix or its components. Exemplary methods for generating new mix designs are also disclosed.

Monitoring system for three-dimensional printing

An inference system for monitoring a cementitious mixture for three-dimensional printing is provided. The inference system includes an ambient condition sensor, a temperature sensor, a moisture sensor and an image capturing device. The inference system also includes a controller coupled to the ambient condition sensor, the temperature sensor, the moisture sensor, and the image capturing device. The controller receives sensed ambient conditions, a temperature signal, and a moisture content signal. The controller receives an image feed of a portion of a cementitious mixture. The controller also receives signals indicative of a motor speed and a motor torque associated with a mixing container. The controller builds a model and determines a material suitability of the cementitious mixture using the model based on the received ambient conditions, the temperature signal, the moisture content signal, the image feed, the motor speed, and the motor torque and determines one or more corrective actions.

Manufactures, methods and apparatus for structural cellular lightweight concrete
10864655 · 2020-12-15 · ·

Manufactures, methods and apparatus are provided through which in some implementations a structural cellular lightweight concrete comprises a concrete mixture that is no more than 65% by volume of the manufacture of structural cellular lightweight concrete, the concrete mixture including concrete conforming to the requirements of ASTM C33; foam that has a density of at least 5 lbs/ft.sup.3, having high stability characteristics, and having a closed cell bubble structure; mix water being potable and free of contamination or deleterious materials; and Portland cement conforming to ASTM C150, the Portland cement being Type I, Type III or White Portland cement, and at least 35% air by volume of the manufacture of structural cellular lightweight concrete.

Instrument For Direct Measurement Of Air Content In A Liquid Using A Resonant Electroacoustic Transducer

This invention relates to apparatus and method for measurement and monitoring of physical properties of materials, such as liquids, and more particularly to acoustic instruments, methods, and systems that automatically measure air content in real-time within liquids, including concrete, mortar, or other hydratable cementitious mix suspensions using resonant electroacoustic transducers that have their radiating surfaces in contact with the liquid.

METHOD AND APPARATUS FOR GAS ENTRAINMENT VIA NANO-BUBBLES INTO CONCRETE UPSTREAM FROM A PRODUCT MOLD
20200290935 · 2020-09-17 ·

A nanobubble-infused liquid is mixed into a dry concrete mix to form an infused wet concrete, where the nanobubble-infused liquid includes a concentration of nanobubbles of a gas at least double a natural concentration of nanobubbles of the gas within a natural state of the liquid. The nanobubble-infused liquid is preferably liquid water infused with a desired concentration of carbon-dioxide (CO.sub.2) nanobubbles sized within a certain prescribed range. The infused wet concrete is then transported to the mold of a concrete products forming machine to form a molded product that has enhanced qualities including increased carbon capture within the resulting concrete product, improved curing times, increased flowability, self-healing, and improved release from the product mold.

METHOD AND SYSTEM FOR MIXING CONCRETE CONSTITUENTS IN A DRUM
20200282597 · 2020-09-10 ·

There is described a method for mixing concrete constituents that generally has a step of rotating a drum having a probe mounted inside the drum and immerged in the concrete constituents being mixed inside the drum; a step of receiving a first set of pressure values indicative of pressure exerted on the probe by the concrete constituents, the pressure values of the first set being taken at different circumferential positions of the probe during a single rotation of the drum.