Described is a method of manufacturing a binder and the use of the binder to manufacture a roading mixture through mixing with aggregate, or a composite plastic product through the mixture of binder with particulate matter and/or fibre. The binder comprises mixing a plastic with two or more ethylenically unsaturated monomers in a mixing tank. The two or more ethylenically unsaturated monomers may have different homopolymer glass transition temperatures (TO wherein a first monomer structural unit has a homopolymer T.sub.g of greater than 80° C. and a second monomer having a homopolymer T.sub.g of less than 80° C. The plastic may be selected from a plastic comprising a styrene homopolymer, a styrene copolymer, a copolymer of an alkene and vinyl acetate, acrylic polymer and nylon based polymers or co-polymers, polyester-based thermoplastic polymer resin, propylene-based thermoplastic polymer and homo-polymer of an alkene or combination thereof.

A multi-shaft extruder which has screw shafts which are rotatable in the same direction and at the same speed, and which has at least one gas venting opening, and which has, in the entry region of said at least one gas venting opening, screw elements with a particularly large pitch or screw elements which have an asymmetric screw profile or which are mounted eccentrically on the axis of rotation of the screw shaft. The invention also relates to the use of the extruder according to the invention for processing or manufacturing plastic materials, and to the use of the screw elements with a particularly large pitch or the use of screw elements which have an asymmetric screw profile or which are mounted eccentrically on the axis of rotation of the screw shaft, in the region of the gas venting opening of a multi-shaft extruder.

A system has a first fluid dispenser containing a biocompatible polymer, a second fluid dispenser containing a biocompatible curing agent selected to form a highly viscous mixture with the biocompatible polymer, a pair of diverging surfaces having a contact point, the first fluid dispenser and the second fluid dispenser positioned to dispense a first fluid and a second fluid at the contact point, and an actuator connected to the first fluid dispenser, the second fluid dispenser and the pair of diverging surfaces, the actuator configured to cause the first fluid dispenser and the second fluid dispenser to dispense the fluids at the contact point, and to cause the diverging surfaces to move through the contact point and then diverge, causing the mixture to form filaments until the filaments break up to form a spray. A method of forming a spray includes dispensing a biocompatible polymer solution and a curing agent onto a pair of diverging surfaces to form a mixture, moving the two diverging surfaces counter to each other to cause the mixture to form filaments between the two diverging surfaces as the diverging surfaces move away from each other, moving the two diverging surfaces further counter to each other to cause the filaments burst into droplets, and directing the droplets onto a surface. A composition of matter comprising a biocompatible polymer and a biocompatible curing agent.

Systems for manufacturing bulked continuous filament having tonal coloring from PET comprise, in various embodiments: (1) an extruder; (2) a static mixing assembly coupled to the extruder comprising: (a) a housing, and (b) one or more individual static mixing elements disposed within the housing; (3) a plurality of colorant ports along a length of the static mixing assembly such that each of the plurality of colorant ports is configured to provide colorant to a polymer stream at a different location along the length of the static mixing assembly; and (4) one or more spinning machines positioned downstream of the static mixing assembly and coupled to the static mixing assembly to receive the colored polymer stream. The spinning machine(s) may be configured to form the colored polymer stream into bulked continuous carpet filament having a tonal color effect.

Systems for manufacturing bulked continuous filament having tonal coloring from PET comprise, in various embodiments: (1) an extruder; (2) a static mixing assembly coupled to the extruder comprising: (a) a housing, and (b) one or more individual static mixing elements disposed within the housing; (3) a plurality of colorant ports along a length of the static mixing assembly such that each of the plurality of colorant ports is configured to provide colorant to a polymer stream at a different location along the length of the static mixing assembly; and (4) one or more spinning machines positioned downstream of the static mixing assembly and coupled to the static mixing assembly to receive the colored polymer stream. The spinning machine(s) may be configured to form the colored polymer stream into bulked continuous carpet filament having a tonal color effect.

An acrylic rubber, including: 50 to 99.9% by weight of a bond unit derived from at least one (meth) acrylic acid ester selected from the group consisting of (meth) acrylic acid alkyl ester and (meth) acrylic acid alkoxyalkyl ester; 0.1 to 20% by weight of a bond unit derived from a monomer containing a reactive group; and 0 to 30% by weight of a bond unit derived from other monomer, wherein the acrylic rubber contains a phenolic anti-aging agent represented by a general formula (1),

##STR00001##

(R1 represents an isopropyl group or a t-butyl group, and R2 represents an alkyl group having 1 to 12 carbon atoms), and the weight average molecular weight (Mw) of the acrylic rubber is in the range of 100,000 to 5,000,000.

A polar plate is fabricated. The polar plate is flexible and made of a plastic graphite composite. No matter a supporting member is used for calendering or not, a thin polar plate with controllable thickness is fabricated. The polar plate is excellent in blocking the through-transmission of vanadium ions and the limit of blending ratio of conductive carbon is broken through. The longitudinal through-transmission volume resistivity (proportional resistance to thickness) is greatly improved by adjusting the blending ratio of conductive carbon for meeting the demand of conductivity. In the mean time, the present invention strengthens the rigidity required for the thin polar plate while providing large-area polar plate fabrication for industrial use and convenience and provides a cooling and pressing method for patterning a composite polar plate. An integrated mold is thus obtained to replace the conventional polar plate which needs to be processed and prepared with runner.

The present invention relates to liquid crystal polyester resin pellets containing a thermoplastic resin comprising a liquid crystal polyester, and a fibrous filler, in which the pellets contain the fibrous filler in the amount of equal to or greater than 1 part by mass and smaller than 120 parts by mass with respect to 100 parts by mass of the thermoplastic resin, and a length-weighted average fiber length of the fibrous filler is equal to or greater than 4 mm and smaller than 50 mm.

Injector (14) for injecting a liquid formulation into a molten polymer includes outlet (21) at one end and, at its other end, is arranged to be connected to upstream conduit (25) via a coupling housing (26) so that liquid formulation can pass from conduit into the injector, and further includes an elongate conduit (27) in which an elongate pin is slideably arranged being capable of expelling all liquid formulation from conduit. To address the risk the outlet could become blocked in use, whilst avoiding the need to depressurize and/or stop the flow or polymer in extruder (19), the injection apparatus includes a spool (34) which is rotatably mounted within wall (35) of the extruder and is arranged to be rotated about an axis which extends substantially perpendicularly to the elongate extent of the extruder through which a polymer stream (18) flows. The spool may be moved between a first configuration and a second configuration wherein a flow path is interrupted, but wherein molten polymer continues to flow in said polymer flow conduit.

Method and system for manufacturing bulked continuous filament having tonal coloring from PET comprising: an extruder (202); a static mixing assembly (208) coupled to the extruder and comprising a housing and one or more individual static mixing elements disposed within the housing; the method and system further comprising a plurality of colorant ports along a length of the static mixing assembly such that each of the plurality of colorant ports is configured to provide colorant (204) to a polymer stream at a different location along the length of the static mixing assembly, and one or more spinning machines (212) positioned downstream of the static mixing assembly and coupled to the static mixing assembly to receive the colored polymer stream. The spinning machine(s) may be configured to form the colored polymer stream into bulked continuous carpet filament having a tonal color effect.