Disclosed herein is a roof cover board and a method of manufacturing an improved cover board product. The method includes receiving waste materials or first use materials, the waste materials or first use materials containing a mixture of cellulose, plastic and other materials; separating the cellulose and the plastic from the mixture; shredding the separated cellulose using a first shredder into a stream of cellulose and shredding the separated plastic using a second shredder into a stream of plastic; selecting a cellulose to plastic ratio from a plurality of cellulose to plastic ratios; metering shredded cellulose from the stream of cellulose and shredded plastic from the stream of plastic according to the selected cellulose to plastic ratio; mixing the metered shredded cellulose and plastic; forming said mixture into a mat; and consolidating the mat into a finished good using heat and pressure.

High surface area 3D mesoporous carbon nanocomposites can be derived from Zn dust and PET bottle mixed waste with a high surface area. Simultaneous transformation of Zn metal into ZnO nanoparticles and PET bottle waste to porous carbon materials can be achieved by thermal treatment at preferably 600 to 800° C., and reaction times of from 15 to 60 minutes, after optionally de-aerating the reaction mixtures with N.sub.2 gas. The waste-based carbon materials can have surface areas of 650 to 725 m.sup.2/g, e.g., 684.5 m.sup.2/g and pore size distributions of 12 to 18 nm. The carbon materials may have 3D porous dense layers with a gradient pore structure, which may have enhanced photocatalytic performance for degrading, e.g., organic dyes, such as methylene blue and malachite green. Sustainable methods make ZnO-mesoporous carbon materials from waste for applications including photocatalysis, upcycling mixed waste materials.

A plant (1) and method for recovering plastic materials of post-consumption materials, such as vehicle bumpers and tanks, in the plant, downstream of the volumetric reduction grinder (2), there is provided an intermediate grinder (6) and the washing vat (9) and the centrifuge (12) additionally being arranged upstream of the windmill/granulator (14), while in the method, an intermediate grinding step is arranged upstream of the grinding/granulation step and a subsequent washing step and separation in the vat of the parts of foreign materials through the difference of specific weight, including ferrous, non-ferrous materials and alloys thereof, of the material made of intermediate size, before the grinding/granulation step through windmill/granulator, wherein the washing and centrifugation water is subjected to a continuous purification cycle. In order to increase the productivity of the plant and reducing the maintenance times, the conveying elements for transporting the material are provided mobile, mounted on swivel wheels.

A method of recovering filler material from a polymer material comprises (a) heating the polymer material to a first temperature; (b) heating the polymer material to a second temperature higher than the first temperature resulting in a pyrolyzed material; (c) elutriating the pyrolyzed material to obtain a separated mixture; and (d) filtering the separated mixture to obtain the filler material.

A method for separating composite materials and mixtures, in particular solid-material mixtures and slags, and to a device for carrying out said method. The method for separating composite materials and mixtures comprises the step of transporting the composite material or the mixture through a separating device. The composite material to be separated or the mixture to be separated is excited by mechanical impulses as it passes through the separating device and is thereby separated. The device (1) for carrying out the method comprises a drive unit (21) for driving a rotor element (32), which is connected to a bearing/shaft unit (22) and which is part of a rotor unit (31). The rotor element itself has at least one rotor tool (33) and each rotor tool has at least one rotor tool component (34) and is surrounded by a stator element (42), which is part of a stator unit (41). The stator element itself has at least one stator tool (43) and each stator tool has at least one stator tool component (44). The rotor element and the stator element are substantially cylindrical.

High surface area 3D mesoporous carbon nanocomposites can be derived from Zn dust and PET bottle mixed waste with a high surface area. Simultaneous transformation of Zn metal into ZnO nanoparticles and PET bottle waste to porous carbon materials can be achieved by thermal treatment at preferably 600 to 800° C., and reaction times of from 15 to 60 minutes, after optionally de-aerating the reaction mixtures with N.sub.2 gas. The waste-based carbon materials can have surface areas of 650 to 725 m.sup.2/g, e.g., 684.5 m.sup.2/g and pore size distributions of 12 to 18 nm. The carbon materials may have 3D porous dense layers with a gradient pore structure, which may have enhanced photocatalytic performance for degrading, e.g., organic dyes, such as methylene blue and malachite green. Sustainable methods make ZnO-mesoporous carbon materials from waste for applications including photocatalysis, upcycling mixed waste materials.

The invention relates to a process for the production of a composite material from textile waste and polyethylene film waste, characterized in that it comprises the following steps: a) comminuting the textile waste into the fraction up to 15 mm in size, b) comminuting the polyethylene film into the fraction up to 15 mm in size, c) separating metal parts from the comminuted textiles, d) separating metal parts and unwanted plastics from the comminuted film, e) further comminuting the textiles into the fraction up to 5 mm in size, f) mixing the comminuted textiles with the comminuted film, said textiles constituting 10-50% of the mixture, g) plasticizing, homogenizing and extruding the obtained mixture in an extruder at the temperature of 170-240° C. and under the pressure of 8-15 MPa.

The invention pertains to a process for separating mixtures of solids based on their densities. The present invention also relates to the use of a separating liquid (L) for separating plastic solids from metal-containing solids based on their densities, wherein the separating liquid (L) has a density d3 such that 1.5<d3<2.0; wherein the solids have a particle size ranging from 0.1 to 100 mm. The separating liquid (L) is preferably a fluorinated fluid.

A plant for recovering and treating residues from crushing scrap is provided. The plant includes a first plant part and a second plant part. The first plant part is provided with crushing and separation means configured to extract ferrous materials, non-ferrous metals and plastic materials from the residues from crushing. The separation means are provided with a granulator system configured to reduce, in dry mode and without pre-screening stages, the residues from crushing into a stream of granular material. The second plant part is provided with means to treat and size the plastic materials configured to transform the plastic materials into additive material to be used, in particular, in iron and steel plants such as blast furnaces, electric arc furnaces or suchlike. The means to treat and size the plastic materials includes a dry system for cutting and/or grinding the plastic materials.

There is provided with a thermal decomposition treatment apparatus capable of thermally decomposing a resin under an appropriate thermal decomposition condition. The thermal decomposition treatment apparatus comprises: a thermal decomposition treatment unit configured to thermally decompose a recycled material containing a resin; a detection unit configured to detect an impurity in the recycled material to be introduced into the thermal decomposition treatment unit; and a determination unit configured to determine a condition related to an introduction amount of a virgin material of the resin to be introduced, together with the recycled material, into the thermal decomposition treatment unit, based on a detection result of the detection unit.