A method for producing a hollow composite structure, such as a spar beam for a wind turbine blade, includes placing a membrane within a mold tool, the membrane being permeable to air and impermeable to resin. A mandrel is placed within the mold tool, the mandrel enclosed in an air tight layer that includes a vent. Fiber reinforcement material is placed around the mandrel within the mold tool and the membrane is sealed at least partly around the fiber reinforcement material and mandrel. The mold tool is closed with the vent line from the mandrel extending through the sealed membrane to outside of the mold tool. A vacuum is drawn in the mold tool while the mandrel is vented to outside of the mold tool, and while the vacuum is being drawn, resin is infused into the mold tool around the mandrel such that the resin is drawn towards the membrane.

Provided is an injection mold and a method of injection molding having a molding core system. The molding core system including a plurality of co-operable components manipulable between a first molding position at which the core system is fully deployed and a second position in which the core system is configured to axially retract and radially contract into a second drawing position, the outer shape of said core system being substantially complementary to the inner shape of the molded article.

A method of forming a sole assembly of an article of footwear including an interior space and an exterior surface includes providing a first portion of the sole assembly. The first portion includes a first surface that at least partially defines the interior space and a first chamber surface that opposes the first surface. The first portion is made from a first material. The method also includes providing a second portion of the sole assembly that includes a second surface that at least partially defines the exterior surface of the article of footwear and a second chamber surface that opposes the second surface. The second portion is made from a second material that is different from the first material. The method additionally includes operably securing the first and second portions such that the first chamber surface and the second chamber surface cooperate to at least partially define a chamber.

A method of forming a sole assembly of an article of footwear that includes an interior space that receives a foot of a wearer is disclosed. The article of footwear also includes an exterior surface. The method includes providing a first portion of the sole assembly. The first portion includes a first surface that at least partially defines the interior space. The first portion also includes a first chamber surface that opposes the first surface. Moreover, the method includes providing a second portion of the sole assembly. The second portion includes a second surface that at least partially defines the exterior surface of the article of footwear. The second portion also includes a second chamber surface that opposes the second surface. The method further includes operably securing the first portion to the second portion such that the first chamber surface and the second chamber surface cooperate to at least partially define a substantially sealed chamber within the sole assembly.

Systems and methods are provided for utilizing pellet-loaded bladders to consolidate and/or harden composite parts. One embodiment is a method for fabricating a composite part. The method includes laying up a preform that is made of fiber reinforced material and that includes a cavity, inserting one or more bladders that are loaded with expandable pellets into the cavity, inflating the bladders in response to a triggering condition, consolidating the preform while the bladders are inflated, deflating the bladders, and removing the bladders from the cavity.

A jig includes mold parts that have a contact surface of a cylindrical part of a material to be molded having a shape complying with the inner peripheral surface of the cylindrical par and are arranged in a direction crossing one direction; a bladder having on a side opposite to the contact surfaces of plurality of mold parts relative to the mold parts, capable of accommodating a fluid therein, and expandable/retractable according to a pressure of the accommodated fluid; a joining part that joins the plurality of mold parts and the bladder; and a connection part that connects a one-side mold part and an another side mold part adjacent to the one-side mold part among a plurality of mold parts to each other and restricts an interval between the one-side mold part and the other-side mold part in a direction crossing the one direction with a prescribed range.

Disclosed is an injection molding method for a degradable intravascular stent with a flexible mold core structure. The injection molding method includes the following steps: Step 1, winding a metal rod with a flexible metal film, and applying an inward bending stress to the flexible metal film; Step 2, fixing the flexible metal film to the metal rod, and processing a complementary structure of the degradable intravascular stent on the surface of the flexible metal film; Step 3, performing injection molding processing: Step 4, ending the injection molding, removing the mating body of the flexible metal film and the metal rod and the degradable intravascular stent formed on the surface of the flexible metal film by injection molding, performing cooling, separating the metal rod from the flexible metal film, withdrawing the metal rod, and then removing the flexible metal film to obtain a formed degradable intravascular stent.

A collapsible, coiled mandrel, for use in co-curing of a hollow carbon-epoxy structure such as a stringer in aircraft construction, is made of a fiber stiffened with doping material that maintains an outer coil shape resistant to external compression forces when used as a mandrel during lay-up and curing, and is collapsible when an end of the fiber is pulled along its longitudinal axis so that it can be easily removed after curing and discarded. A method of fabricating a collapsible, coiled mandrel employs a mold with a shaped recess for forming a coil with a fiber wetted with a doping material fed in by an applicator, and rotating the applicator while backing it out to form the coil in the mold. In an alternative embodiment, a collapsible, coiled mandrel may be formed of a metal coil having a mandrel-shaped cross section and sleeved in a protective liner.

A seal member formed in a line shape having ends is inserted in a seal groove formed on at least one of adjacent side surfaces of segments. A lip portion is provided on a seal upper portion of the member so at least a tip end thereof projects to an outside of the seal groove when the member is inserted in the groove. The seal member is hollow or includes a concave portion on at least a seal bottom portion thereof. When assembling the segments as a single structure, the adjacent side surfaces of the segments are coupled to each other, and the seal member is crushed in a cross sectional direction by the side surface of the other segment to seal between the segments. With this, complication of manufacturing steps can be suppressed or avoided while realizing a satisfactory sealed state between the adjacent segments of a mold.

The application provides molds for the manufacture of intraluminal endoprostheses and methods for their manufacture. In particular embodiments, the methods comprise the steps of providing a 3D model of the mold, meshing the model, manufacturing a mold based on said meshed 3D model. Also provided herein are methods for manufacturing an endoprosthesis using said mold.