A two piece mold assembly is comprised of flexible material, suitable for baking wherein the two pieces are joined together in a vertical orientation or a stacked orientation and held together by an interlocking seal structure. Once joined together, the mold assembly defines an interior cavity defining a shape for a baked comestible product. A comestible substance is injected into the interior cavity through an aperture in the top of the mold assembly that is either defined by one or more of the two pieces. The interlocking seal prevents egression of injected liquid from extruding outside the mold assembly. After baking, the pieces of the mold can be peeled away from the comestible product at the interlocking seal structure.

The present disclosure encompasses three-dimensional articles comprising flexible-composite materials and methods of manufacturing said three-dimensional articles. More particularly, the present system relates to methods for manufacturing seamless three-dimensional-shaped articles usable for such finished products as airbags/inflatable structures, bags, shoes, and similar three-dimensional products. A preferred manufacturing process combines composite molding methods with specific precursor materials to form fiber-reinforced continuous shaped articles that are flexible and collapsible.

A bladder bag is a mold for molding inside of a composite material structure. The composite material structure includes a narrow portion formed by narrowing a part of the inside and a space portion formed so as to be adjacent to the narrow portion. The bladder bag includes a bladder bag main body and a cord-like member. The bladder bag main body includes a narrow molding portion for molding the narrow portion of the composite material structure, a space molding portion for molding the space portion of the composite material structure, and an air intake for introducing air. The cord-like member is provided inside the bladder bag main body, passes through the narrow molding portion from the air intake, and is connected to an inner surface of the space molding portion.

A composite forming method includes manufacturing either one of a composite structure body and a dry preform having a hollow region, and pulling a core out of the hollow region. In the manufacturing, a rubber-made core having a tubular structure is disposed at a portion that forms the hollow region of either one of the composite structure body and the dry preform. The core has a thickness varied in a direction perpendicular to a longitudinal direction to be foldable inward at a thin portion. In the pulling, the core is folded inward with air being discharged from an inside of the core after either one of the composite structure body and the dry preform is manufactured.

A tool for forming a part includes a first tool portion including a first tool surface. The tool further includes a second tool portion comprising a second tool surface facing the first tool surface, wherein the first tool surface and the second tool surface define a tool chamber for forming the part. The tool further includes a bladder subassembly disposed in the tool chamber between the first tool surface and the second tool surface. The bladder subassembly includes a plurality of inner bladders disposed within tool chamber, wherein each inner bladder of the plurality of inner bladders includes an inner bladder chamber that is independently inflatable to selectively apply pressure to the part. The bladder subassembly further includes a bladder cover disposed over the plurality of inner bladders within the tool chamber to provide a barrier between the plurality of inner bladders and the part.

Described are methods and systems for manufacturing curved composite stringers. Such composite stringers may have in-plane and/or out-of-plane bends, which are formed while shaping composite charges. Specifically, a composite charge is shaped using a pallet, comprising a plurality of independent pallet portions, rotatably coupled to each other. A hat portion is formed when a part of this charge is conformed to a cavity in the pallet. The pallet portions are rotated relative to each other while forming the hat portion and/or when the hat portion already conforms to the cavity. In some examples, the die is bent together with the charge, when the pallet portions are rotated. This rotation produces one or more of in-plane and/or out-of-plane bends. In some examples, flange portions of the composite charge are positioned in a temporary orientation, e.g., to enable bending of the charge and reduce wrinkles.

A mold assembly including at least three pieces that are joined together by a seal. Once joined together, the mold assembly defines an interior cavity defining a shape for a baked comestible product. A comestible substance is injected into the interior cavity through an opening in the mold assembly that is either defined by one of the three pieces or by an opening in the seal between two or more of the three pieces. After baking, the pieces of the mold can be peeled away from the comestible product by breaking the seal.

Composite structures and methods of forming composite structures are provided. The composite structures can include one or more composite structure components. Each composite structure component is formed from a composite panel that includes one or more sheets of material. The sheets of material include a thermoplastic material and a plurality of reinforcing fibers. A composite panel can be formed in three dimensions to form a composite structure component. Multiple composite structure components can be fused to one another to form a composite structure. In addition, each composite structure component and the composite structure formed therefrom can include an aperture. An interior volume can be formed between adjacent composite structure components. Methods for forming a composite structure can include a step of simultaneously molding and fusing composite structure components.

The improved mold assembly for cultured marble molding is provided. The mold assembly can comprise a male mold portion and a female mold portion. The assembly can further comprise a molding tool. The molding tool can have a side wall having an upper curved s and a lower curved portion. The molding tool can be constructed from a flexible and/or soft material. The lower curved portion of the molding tool can be coated with a gel coat having a first color. The molding tool can facilitate molding of a countertop having a recessed bowl portion having a color different from a counter portion of the countertop.

The improved mold assembly for cultured marble molding is provided. The mold assembly can comprise a male mold portion and a female mold portion. The assembly can further comprise a molding tool. The molding tool can have a side wall having an upper curved s and a lower curved portion. The molding tool can be constructed from a flexible and/or soft material. The lower curved portion of the molding tool can be coated with a gel coat having a first color. The molding tool can facilitate molding of a countertop having a recessed bowl portion having a color different from a counter portion of the countertop.