A method of bonding a thermoplastic component to a carpeted component is provided. The method includes providing a base component, a thermoplastic component and a fibrous carpet or mat between the components. The carpet has a large number of cavities. The carpet is made of a thermoplastic material adapted to bond to the thermoplastic component in response to heat at the interface between the thermoplastic component and the carpet. The method also includes heating the thermoplastic component and the carpet at the interface between the thermoplastic component and the carpet for a period of time to soften the carpet. The method finally includes pressing the components and the softened carpet together under a pressure to cause the softened carpet to flow and at least partially fill the cavities. The carpet at the interface is transformed into a solid bonding layer to bond the components together to create a finished structure.

In a manufacturing method of a resin composite plate for manufacturing a resin composite plate by heating under pressure a resin sheet group having a plurality of fiber-reinforced thermoplastic resin sheets stacked together, and thereby integrating the resin sheet group into one resin composite plate, the fiber-reinforced thermoplastic resin sheets each containing fibers arranged in one direction, the resin composite plate having a desired thickness is manufactured by stacking the plurality of fiber-reinforced thermoplastic resin sheets having different thickness.

The present disclosure provides systems and methods for assembling a subassembly for use in manufacturing an implantable device header. A method includes placing a first split web into a top platen, placing a second split web into a bottom platen, placing a conductor assembly and an antenna assembly in the bottom platen on top of the second split web, compressing the top and bottom platens together, heating the top and bottom platens until a predetermined temperature and a predetermined pressure are reached, such that first split web is fused to the second split web to form the subassembly, separating the top and bottom platens, and removing the formed subassembly.

A laminate includes reinforcing fibers, thermosetting resin (B) or thermoplastic resin (D), wherein adhesion with other members, particularly in high-temperature atmospheres, is outstanding. The laminate includes: a porous substrate (C) comprising a thermoplastic resin (c), reinforcing fibers (A) and a thermosetting resin (B), or a porous substrate (C) comprising a thermoplastic resin (c), reinforcing fibers (A) and a thermoplastic resin (D); wherein the porous substrate (C) has a gap part continuous in the thickness direction of the laminate, and the melting point or softening point is higher than 180 C., and at least 10% of the surface area of one surface of the porous substrate (C) is exposed on one side of the laminate.

There is disclosed an in-mould labelling process for the manufacture of a labelled article comprising the steps of: feeding a labelstock web into a mould; forming an article in the mould such that the formed article contacts and effectively adheres to a label of the labelstock web; detaching the adhered label from the labelstock web; and removing the formed and labelled article from the mould.

A method for manufacturing a microprojection unit (10) according to the invention involves: a microprojection tool forming step of forming a microprojection tool (1) by bringing a projecting mold part (11) into contact from one surface (2D) side of a base sheet (2A) including a thermoplastic resin, and thus forming a protrusion (3) that protrudes from another surface (2U) side, and withdrawing the projecting mold part (11) from the interior of the protrusion (3); a joining step of joining the one surface (2D) side of the base sheet (2A), in which the microprojection tool (1) has been formed, and a tip end of a base component (4); and a cutting step of cutting the base sheet (2A), to which the base component (4) has been joined, along a contour (4L) of the base component (4) at a position more inward than the base component's contour (4L) in a planar view of the base sheet (2A) as viewed from the microprojection tool (1) side, to manufacture a microprojection unit (10).

A method for forming a composite material having a corner includes forming a surrounding portion surrounding a through-hole, the through-hole existing before the corner is formed, forming the corner in a manner closing the through-hole, and integrating the surrounding portion and the corner.

The invention relates to a multilayer body (100) for producing a decorated plastic article (50) having a surface relief (40). The multilayer body (100) comprises a relief film (1) with a first carrier film (2) and a structural layer (3), arranged on one side of the first carrier film (2). The multilayer body (100) also comprises a multilayer film (5) with a second carrier film (10) and at least one decorative layer (12, 14). The structural layer (3) is arranged here between the first carrier film (2) and the second carrier film (10). Furthermore, the multilayer body (100) has a film body (19) which comprises the relief film (1) and can be released from the at least one decorative layer (12, 14), and the at least one decorative layer (12, 14) is formed such that it can be deformed by the structural layer (3) formed as a stamped structure. The invention also relates to a process for producing such a multilayer body (100), and to two processes for producing a decorated plastic article (50) having a surface relief (40) by using such a multilayer body (100).

A method of producing a headliner with a unitary body includes the steps of thermoforming a blank into a headliner substrate, simultaneously injection molding a secondary component onto the headliner substrate and laminating a surface covering to the headliner substrate.

A method of producing a shaped part includes method steps of: providing a first component composed of a metallic material and at least one second component composed of a fiber-plastic composite system; forming a composite including the first component and at least the second component; heating the formed composite to a target temperature above a melting temperature or glass transition temperature of plastic in the fiber-plastic composite system: and forming the heated composite into the shaped part by use of a forming mold.