B29C2043/561

Method for manufacturing conglomerate slabs
11325285 · 2022-05-10 · ·

In the method for manufacturing conglomerate stone slabs using the Bretonstone technology, in the variant where the starting mixture is enclosed between two paper sheets, the improvement consists in replacing each paper sheet with a containment element consisting of a paper sheet, one surface of which has, applied thereon, a film of plastic material which is impermeable to organic vapours, impermeable to the liquids and in particular to the liquid resin constituting the binder of said mixture, resistant to the catalysis temperatures of the said resin and resistant to hot solvents and chemical vapours. Preferably, said plastic material is water-soluble, in particular polyvinyl alcohol.

METHOD OF GOLF BALL MANUFACTURE EMPLOYING ULTRASONIC WELDING, AND RESULTING GOLF BALL AND GOLF BALL COMPONENTS AND/OR LAYERS
20230256302 · 2023-08-17 ·

A golf ball a core, one or more intermediate layers, and one or more cover layers. The core may comprise an inner portion and an outer portion. One or more layers of the golf ball may be formed by the application of ultrasonic welding on two half shells to form. One or more of the layers may be formed by a number of different chemical compositions, and may have varying thicknesses, hardnesses, coefficients of restitution, and PGA compression. The golf ball itself may have varying coefficient of restitution and PGA compression, depending on the layers.

Method of manufacturing a composite workpiece

Methods of manufacturing composite workpieces that include positioning a heat-generating element proximate to an uncured composite workpiece, triggering the heat-generating element to produce an exothermic chemical reaction or exothermic physical reaction so that the temperature of the uncured composite workpiece is raised to a predetermined first temperature, and curing the composite workpiece while it is at a temperature that is at least the predetermined first temperature.

METHODS AND APPARATUSES FOR FORMING COMPOSITE PARTS FROM MULTI-PLY PREPREG COMPOSITE CHARGES

A method of forming a composite part from a mufti-ply prepreg composite charge comprises reducing pressure inside a bladder, located in a chamber that is at atmospheric pressure, below the atmospheric pressure. The method also comprises placing the multi-ply prepreg composite charge, having a first shape, in the chamber and reducing pressure inside the chamber below the atmospheric pressure. The method additionally comprises, while maintaining pressure inside the chamber below the atmospheric pressure, expanding the bladder within the chamber by increasing pressure inside the bladder to the atmospheric pressure, so that the multi-ply prepreg composite charge is compressed between the bladder and a forming tool, which is located inside the chamber, and the multi-ply prepreg composite charge is configured by the forming tool to a second shape, different from the first shape. The method also comprises curing the multi-ply prepreg composite charge, having the second shape.

APPARATUS AND METHOD FOR FORMING A CONCAVE OBJECT
20220016823 · 2022-01-20 ·

A method comprises the following steps: providing a pre-processed element made of at least one polymeric material, introducing the pre-processed element in a female mould part having a forming cavity, shaping the pre-processed element between the female mould part and a male mould part, the female mould part and the male mould part being movable relative to one another along a moulding direction so as to form a concave object from the pre-processed element.

The forming cavity has a transversal dimension measured transversely relative to the moulding direction, the forming cavity further having a transition zone in which the transversal dimension passes from a larger value to a smaller value, the forming cavity further having a bottom.

During the introducing step, the pre-processed element is placed on the transition zone, so that the pre-processed element rests on the transition zone at a distance from the bottom of the forming cavity.

Preform shaping apparatus
11780188 · 2023-10-10 · ·

According to one implementation, a preform shaping apparatus includes a rigid mold and a pressurizing jig. The rigid mold has a shape corresponding to a shape of a preform which has been shaped. The pressurizing jig presses an unshaped material of the preform to the rigid mold at different positions and different timings. Further, according to one implementation, a method of shaping a preform includes: producing the shaped preform by pressing an unshaped material of the preform to a rigid mold at different positions and different timings; and using a pressurizing jig for pressing the material. The rigid mold has a shape corresponding to a shape of the preform. The pressurizing jig is adapted to apply pressures on the material at the different positions and the different timings.

IMPACT PROTECTION PLATE AND A METHOD OF PRODUCING SUCH A PLATE
20230321947 · 2023-10-12 · ·

Impact protection plate for a vehicle comprising at least an impact layer with an outer surface for receiving the impact comprising at least one fiber reinforced thermoplastic polymer layer, and whereby the impact protection plate further comprises a spacer layer comprising at least one thermoplastic polymer layer, formed in a 3-dimensional shape with one or more protrusions, and whereby the impact layer and spacer layer are at least over part of their surface materially connected to each other forming one or more cavities between the impact layer and the spacer layer.

Method for manufacturing transdermal absorption sheet
11160965 · 2021-11-02 · ·

Provided is a method for manufacturing a transdermal absorption sheet which makes it possible to manufacture a transdermal absorption sheet with a stable shape. The method for manufacturing a transdermal absorption sheet includes a step of forming a drug layer (110) on needle-like recess portions (42) of a mold (50) having the needle-like recess portions (42), a step of supplying a polymer layer forming solution (112) to the inside of a step portion (52) of the mold (50), a step of drying the polymer layer forming solution (112) so as to form a polymer layer (114) and a transdermal absorption sheet (120), and a step of peeling off the transdermal absorption sheet (120) from the mold (50). In the step of peeling off, pressing force is applied to a part of the step portion (52) in a second direction (B) opposite to a first direction (A) in which the transdermal absorption sheet (120) is released from the mold (50), and the transdermal absorption sheet (120) is aspirated with a vacuum suction pad (160) from a side opposite to the mold (50) so that the transdermal absorption sheet (120) is peeled off from the mold (50) in the first direction (A).

A MOULDING METHOD FOR MAKING A MONOLITHIC COMPONENT INTERNALLY PROVIDED WITH AT LEAST ONE CAVITY INSIDE
20230311374 · 2023-10-05 ·

A molding method for making a monolithic component made of C-SMC and internally including a cavity, including preparing a press including first and second half molds and movable side carriages defining a molding space, and placing a core inside the molding space. The core comprises a membrane, delimiting a containing space shaped to form the cavity, and at least one connector engaged with the membrane. The method includes wrapping a charge of material to be molded around the core, fixing the core inside one between the first and the second half molds, and filling the containing space of the membrane with a filling material. After closing the half molds, applying a molding pressure and then emptying the containing space of the filling material and, after opening the half molds, removing the core from the molded monolithic component.

HEAT-GENERATING TOOLING SYSTEMS AND METHODS

Methods of manufacturing composite workpieces that include positioning a heat-generating element proximate to an uncured composite workpiece, triggering the heat-generating element to produce an exothermic chemical reaction or exothermic physical reaction so that the temperature of the uncured composite workpiece is raised to a predetermined first temperature, and curing the composite workpiece while it is at a temperature that is at least the predetermined first temperature.