The present subject matter relates to carbon fiber composites. A method to form a polymer carbon fiber composite includes subjecting two sheets of carbon fibers to an insert molding mold, such that one sheet is secured at a cavity side of the insert molding mold and another sheet is secured at a core side of the insert molding mold. The method further includes insert molding a polymer between the two sheets of carbon fibers to form the polymer carbon fiber composite, wherein the polymer sets between the two sheets of carbon fibers to form a sandwich structure of the polymer carbon fiber composite, and wherein the polymer is in contact with the two sheets of carbon fibers.

A method of manufacturing a developer container including a frame configured to define a developer containing portion, a first electrode, and a second electrode arranged on a surface of the frame and having a surface opposed to the first electrode, a developer amount in the developer containing portion being detected based on a capacitance between the first electrode and the second electrode, the method including: holding a conductive resin member constituting the second electrode on a mold configured to mold the frame, a surface of the conductive resin member being in contact with a surface of the mold configured to mold a surface of the frame on a side of the developer containing portion; injecting a resin to be formed into the frame, into the mold on which the conductive resin member is held; and curing the resin to form the frame to which the second electrode is fixed.

A method of manufacturing a plunger of a drug delivery device includes forming a plunger body. The method includes loading the plunger body into a cavity of a first molding tool of a molding system. The cavity is at least partially defined by a first molding portion and a second molding portion. The method includes coupling a second molding tool to the first molding tool to form a plurality of channels defined by grooves in the first and second molding tools, and injecting molten plastic into the plurality of channels to form an overmolded plunger body. The overmolded plunger body includes a head coupled to the first end of the plunger body and a foot coupled to the second end of the plunger body. The foot is at least partially coupled to the inner wall and the head is coupled to the outer wall of the plunger body.

A hollow structure for a face mask includes an inner wall, an outer wall spaced from the inner wall to define a hollow area between the inner wall and the outer wall, and a bottom wall that couples the inner wall to the outer wall. A first portion and a second portion together define a closable opening into the hollow area. The second portion is coupled to the outer wall by a bi-stable membrane that allows the second portion to move between (1) a first, opened position in which the second portion is spaced from the first portion to allow access to the hollow area through the opening, and (2) a second, closed position in which the second position abuts the first portion to close the opening.

A female mold of an in-mold injection molding mold device has a first suction hole, a second suction hole, and a concave suction groove. The first suction hole opens in a bottom surface of a cavity of the female mold. The second suction hole opens in a part, to the inside of a damper, of a clamping surface of the female mold on which a male mold abuts, with a decoration film held therebetween. The suction groove is formed on a front surface of the female mold so as to make the cavity and the second suction hole communicate with each other. The first suction hole, the second suction hole, and the suction groove function as exhaust paths when air in a space between cavity surfaces defining the cavity and the decoration film is being discharged.

This document relates to a molding tool for forming and back-injecting a bendable sheet including a mold that includes a first mold half and a second mold half. The first half is arranged opposite the second half forming a cavity for receiving the bendable sheet and a melt. Further, the mold includes at least one pin for holding the bendable sheet and the pin is retractable in response to a force exerted on the pin by a pressure of the injected melt during back injection.

A method of manufacturing a developer container including a frame configured to define a developer containing portion, a first electrode, and a second electrode arranged on a surface of the frame and having a surface opposed to the first electrode, a developer amount in the developer containing portion being detected based on a capacitance between the first electrode and the second electrode, the method including: holding a conductive resin member constituting the second electrode on a mold configured to mold the frame, a surface of the conductive resin member being in contact with a surface of the mold configured to mold a surface of the frame on a side of the developer containing portion; injecting a resin to be formed into the frame, into the mold on which the conductive resin member is held; and curing the resin to form the frame to which the second electrode is fixed.

An anti-fogging and anti-fouling laminate, including: a substrate; and an anti-fogging and anti-fouling layer on the substrate where a surface of the anti-fogging and anti-fouling layer is flat, wherein the anti-fogging and anti-fouling layer is a cured product obtained by curing an active energy ray curable resin composition through an active energy ray, wherein the active energy ray curable resin composition includes a hydrophilic monomer having a radically polymerizable unsaturated group and a photopolymerization initiator, wherein a content of the hydrophilic monomer having a radically polymerizable unsaturated group in the active energy ray curable resin composition is 60% by mass or more, and wherein a surface of the anti-fogging and anti-fouling layer has a pure water contact angle of 90 or more.

The invention relates to a method for creating a viewing screen (3) having an injection overmolded insert (9). Said method includes the steps of: placing an insert (9), to be overmolded, into an injection mold (1); holding the insert (9) by at least one suction nozzle (21) built into the injection mold (1); injecting, into the mold (1), a thermoplastic material for forming a mechanical substrate layer for the viewing screen; and removing the thus-formed viewing screen (3) from the mold.

In order to produce a plastic container (1,2) having a planar electronic element (15), a planar electronic element (15) is introduced into a recess (29) of an inner face of a mold. The mold comprises an outer mold part (10) and a mold core (11), which form a mold cavity (12). Molten plastic material is injected into the mold cavity (12). After the subsequent cooling of the plastic material, mold removal is carried out. The recess (29) is arranged on an inner face (26) of the outer mold part (10). The molten plastic material is injected into the mold cavity in such a way that the molten plastic material flows substantially parallel along a surface (25) of the planar electronic element (15) facing the mold cavity (12). The planar electronic element (15) is an RFID inlay, for example. The planar electronic element does not require a protective casing and can be sprayed directly.