A method, for manufacturing an electronic assembly, such as an antenna or a capacitive sensing device or a coupled inductor, comprising at least a first electrically conductive element and a second electrically conductive element is presented. The method comprises obtaining said electrically conductive elements, such as patch elements, arranging said electrically conductive elements, such as inside of a cavity defined by a mold structure, at a pre-defined distance from each other for establishing an electromagnetic coupling between said electrically conductive elements, and molding, such as injection molding, a molding material layer at least between said electrically conductive elements, wherein the molding material layer has a thickness between said electrically conductive elements defined by the pre-defined distance. In addition, electronic assemblies, antennas, capacitive sensing devices and coupled inductors are presented.

A method for manufacturing a sandwich panel for a vehicle includes: etching a sheet, which etches one surface of a metal sheet; pressing the sheet, which forms a pattern of a specific shape on the one surface of the metal sheet; laminating a pair of the metal sheets; and performing injection-molding by injecting a plastic resin into the laminated pair of the metal sheets. The method may improve the bonding performance of the sandwich panel, thereby improving the degree of freedom of shape due to the press-molding.

The invention is directed to a composite product that includes a first layer made from a plastic and a support structure and a layer of fibers arranged between the first layer of plastic and the support structure. The first layer of plastic penetrates the layer of fibers at least at certain locations such that the first layer of plastic is mechanically interconnected with the layer of fibers.

Methods for fabricating Class-A components (CAC) include providing a molding precursor which includes a first and second skin layer each including a fiber reinforcing material embedded in a polymer matrix, a third layer between the first and second skin layers and including a third polymer matrix and a filler material interspersed therein. The fiber reinforcing materials include a plurality of substantially aligned carbon fibers having a plurality of low strength regions staggered with respect to the second axis. The method includes disposing a molding precursor within a die, compression molding the molding precursor in the die, wherein the die includes a punch configured to contact the second skin layer, opening the die to create a gap between the punch and an outer surface of the second skin layer, and injecting a Class-A finish coat precursor into the gap to create a class-A surface layer and form the CAC.

A tool for fabricating a control surface is disclosed. In various embodiments, the tool includes a first block defining a longitudinal direction running between a leading edge end and a trailing edge end; a first sidewall spaced a first lateral distance from the first block to form a first closeout channel running in the longitudinal direction between the first block and the first sidewall; and a second sidewall configured to form a second closeout channel running in the longitudinal direction, the second closeout channel disposed laterally opposite the tool from the first closeout channel.

A process for producing a plate-like body with a resin frame having a decorative molding, wherein the decorative molding includes a main part and a film formed on a surface and has a design part exposed on a surface of the resin frame and an embedded part in the resin frame. The film continuously covers the design part and the embedded part. The process includes a step of mounting the decorative molding on a mold for forming the resin frame and further mounting a plate-like body, and a step of injecting a molten resin into a cavity of the mold and forming a resin frame with the decorative molding thereon into a window glass while a film at a portion located at a boundary between the design part and the embedded part is pressed against the mold by an injection pressure of the molten resin and thermally deformed.

The resin molded article is molded by using an electrode sheet as an insert in a state where one surface of the electrode sheet is closely attached to an inner surface which serves as the inner side of the operation surface. The electrode sheet is formed by using, as a base material, a thermoplastic synthetic resin sheet which outputs an electrical signal according to the amount of change of electrostatic capacitance generated by a contact operation with respect to the operation surface. At least a whole or a part of the inner surface is formed in a three-dimensionally curved surface, and a passage is formed in the electrode sheet so as to allow a molten resin following in through a gate formed in a die which comes into contact with the other surface of the electrode sheet during molding to pass toward one surface side of the electrode sheet.

Interior materials are attached to an outer surface of a plastic injection mold and expose, to outside, light selectively emitted from a light source arranged in the plastic injection mold. The interior materials include a wood pattern layer formed of natural wood and having a plurality of first lighting holes through which the light passes, a light block layer coupled to a rear surface of the wood pattern layer, blocking light, and having a plurality of second lighting holes formed therein corresponding to the plurality of first lighting holes, and a touch sensor electrode coupled to a rear surface of the light block layer. As texture of natural wood is embodied on the surface of the interior materials, and the surface of interior materials emits light and simultaneously, an operation of a preset function in the interior materials may be controlled by touching the surface of interior materials.

The invention relates to a method for producing a plastic molded part (1), comprising the steps of: a) providing a first decorative film (11), which at least partially has an opaque coating (112); b) introducing at least one decorative element of a decoration into the first decorative film (11) by machining using a machining tool; c) providing a second decorative film (12); d) placing the decorative films (11, 12) into an injection mold (2) having a first (21) and second mold half (22), which together form a cavity (23) for molding the plastic molded part (1), the first decorative film (11) being placed on a first wall (22f) of the cavity (23) and the second decorative film (12) on a second wall (21f) of the cavity (23) lying opposite the first wall (22f); e) back-injecting the decorative films (11, 12) with a polymer melt, so that the first decorative film (11) forms a first surface and the second decorative film (12) forms a second surface of the plastic molded part (1) opposite the first surface.

A structural component, comprising at least two organo-sheet pieces which at least sectionally lie one on top of the other and which each include a fiber layer, wherein at least in the fiber layers of the organo-sheet pieces at least one pair of mutually aligned holes is formed, at which the organo-sheet pieces are positively connected to each other. There is furthermore proposed a method for manufacturing a structural component.