A structural member of a vehicle includes a metal body, a first resin layer and a second resin layer. The metal body is made of metal. The first resin layer is provided on the metal body in a layering direction and includes a first thermoplastic resin. The second resin layer is provided on the first resin layer in the layering direction and includes a second thermoplastic resin and carbon fiber.

A process for providing an overmolded waterway comprising inserting a shaft portion of a sacrificial core into an end of a tube, the shaft portion having a first opening therein, the sacrificial core having a second portion comprising a second opening and a contact surface about the second opening, the second opening in fluid communication with the first opening and the inside of the tube, in a mold cavity inserting a core pin transverse to the tube end, the sacrificial core contact surface engaging a mating surface of the core pin closing the second opening, injection overmolding over a portion of the tube end and core pin forming an overmolded waterway having an outlet portion in fluid communication with the second opening and the inside of the tube, and removing the core pin from the second opening through the outlet portion and removing the overmolded waterway from the mold cavity.

A method of coating a field joint, pipe sections for forming a coated field joint, and a coated field joint formed thereby. First and second angular cut backs are provided in the parent coating of each pipe section. The first angular cut back is at an angle of about 30°±5° relative to the longitudinal axis of the field joint, and the second angular cut back is positioned further from the field joint than the first angular cut back. The first and second angular cut backs result in the parent coating having a stepped profile, a step in the stepped profile between the first and second angular cut backs, the is substantially parallel to the longitudinal axis of the field joint and is free of indentations. The field joint coating is injection moulded to have an upstand that is less than or equal to about 5 mm.

The protective cover having a cup shape is mounted to an outer ring of a bearing so as to seal an inward-side end portion of the bearing. A protective cover includes: a disc part made of a synthetic resin; and a sensor holder part that is made of the synthetic resin and protrudes inward from the disc part. The disc part is provided with a separation wall which separates the magnetic encoder and the magnetic sensor from each other. The separation wall has a surface facing the magnetic encoder and a surface facing the magnetic sensor, and one of the surfaces has a mark of a gas drainage pin of an injection molding die.

A member joining method includes: a placement process of arranging a first member and a second member inserted into the first member so that a gap surrounding the second member is provided between the first member and the second member; a filling process of filling a molten resin into the gap and applying pressure to the resin so as to cause at least one member of the first member or the second member to undergo elastic deformation; and a pressure maintaining process of maintaining the pressure until the resin that has been filled into the gap has cured.

An injection molding module for performing a series of injection molding actions, includes a robotic system. The molding module in addition includes a series of anchoring members for fixing at least a portion of the robotic system at each location where an injection molding action takes place.

Fluid transfer assemblies for transferring fluid into or out of a single vessel and distributing the fluid to multiple other vessels are provided. The fluid transfer assemblies are customizable, substantially aseptic, and single-use. The fluid transfer assemblies may be manufactured by solidifying polymeric materials to form a body around a mandrel with protrusions engaged to fluid conduits and leaving recesses in the solidified polymeric material to stretch the resultant body and remove the mandrel with protrusions. The resultant fluid transfer assembly may be surrounded by a rigid housing and valves may be engaged with the conduits and/or body to control the fluid flow within the fluid transfer assembly.

An insulating insert is positioned around a field joint of a pipeline to insulate the field joint. The insert comprises a longitudinal series of annular or part-annular filler segments of insulating material, curved about a longitudinal axis, that are each joined to one or more adjacent segments of the series by at least one link. The links may be webs, rods or articulated links. The links are flexible relative to the segments to facilitate bending of the insert along its length by enabling relative angular displacement between adjacent segments of the series.

A method is disclosed for coating field joints of pipeline. The method comprises melting a coating material in an extruder; accumulating the melted coating material in at least one accumulator; injection molding the melted coating material in a mold fit around the exposed field joint; conducting the melted coating material from the extruder, to the accumulator, and to the mold using pipework; and maintaining the coating material melted in the pipework by heating a fluid medium and conduiting the heated fluid medium into heat transfer with the pipework.

An in-mold encapsulation and processes for its manufacture are disclosed, comprising two or more plastic molded parts and a coating, such that when the encapsulation is rotated 360° about an axis, the coating may be seen as applied to a portion of the outside surface of the molded parts at any degree about that axis. In embodiments, the molded parts comprise polycarbonate, and the coating composition comprises isocyanate reactive groups and a polyisocyanate. The encapsulation may comprise areas where the coating is not applied, even though only the coating and not any other adhesive or structure holds the plastic molded parts together.