A system comprises a fully automated fabrication cell (20) for forming overmolded oral care implements. The cell (20) includes a cluster of process stations (21) including injection molding machines operable to first form oral care implement preforms and then overmold the preforms with an overlay to create fully formed oral care implement bodies. In one example, the overlay may be a flexible elastomeric or rubber material while the preform may comprise a more rigid plastic material. Transfer of the preforms and bodies between the process stations (21) is fully automated and performed by a computer-operated robot (40) having a jointed articulated arm. A grasping tool (60) disposed on an end of the arm (42) releasably engages and transports a plurality of preforms and/or bodies simultaneously. The tool provides two different methods for engaging and holding the toothbrush skeletons/bodies. A programmable controller (130) automatically controls the robotic arm (42)'s operation and movement.

An injection molding apparatus includes a first upstream mold having a first gate opening into which a first molding material flows, a second upstream mold having a second gate opening into which a second molding material flows, a first injection unit injecting the first material through the first gate opening, a second injection unit injecting the second material through the second gate opening, and a downstream mold clampable with each of the first and second upstream molds. The second material is injected by the second injection unit after the first material is injected by the first injection unit. The second gate opening is separated further from the downstream mold than the first gate opening, and a volume of a second cavity partitioned by the second upstream mold and the downstream mold is larger than that of a first cavity partitioned by the first upstream mold and the downstream mold.

An example method for making a radio frequency identification (RFID) tag according to the present disclosure includes holding a transponder within a cavity of a mold using a fixture, closing the mold, injecting material into the mold cavity and around the transponder to form a part of the RFID tag, opening the mold, and ejecting the part from the mold.

A plastic, internally hollow body has a cavity for containing liquid, solid or gaseous material and comprises a shaped main body and a closure body joined together by a joining element, overmolded to the main body and to the closure body. A method for producing the internally hollow body provides for joining the main body and the closure body in the same step wherein a second closure body and/or of a second main body to be used in a subsequent union step are molded to obtain a second internally hollow body. The internally hollow body is molded by means of a mold comprising punch impressions and die impressions and a movable shaped element which engages with the punch or with the die and which is movable to transfer the first main body from a main die or a punch impression to a union impression of a die or punch.

A molding device for manufacturing a plastic hollow part by injection molding includes an injection nozzle and first and second molding stations. Each molding station has a first mold including two mold halves forming, respectively, first and second mold cavities, and a core having a first end, which can be at least partially located inside the first and second mold cavities. A first stripper can be arranged on the core in a passive position, spaced from the first end of the core at a first distance; in a molding position, spaced from the first end of the core at a second distance; and in a demolding position, spaced from the first end of the core at a third distance; wherein the first distance is greater than the second distance, and the second distance is greater than the third distance.

A method of manufacturing a liquid ejecting head has a first molding step, a step of performing positioning and a second molding step. In the first molding step, a first member, a second member, and a third member are molded by injecting a resin at different locations inside of a set of a fixed mold, an intermediate movable mold, and a movable mold. In the step of performing positioning, the set is detached in a first direction and the intermediate movable mold and the movable mold are moved in a second direction. In the second molding step, a resin is injected to the inside of the set that is clamped to bond. During a period from the first molding step to completion of the second molding step, the first member, the second member, and the third member are held by insert mold pieces used for molding the members, respectively, in the first molding step.

A mold device includes a primary mold and a secondary mold. The primary mold includes a cavity mold and a primary core mold. The primary mold is configured to inject a first resin material into a first cavity to mold a primary molded product, the first cavity being formed by clamping the cavity mold and the primary core mold. The secondary mold includes the cavity mold and a secondary core mold. The secondary mold is configured to inject a second resin material into a second cavity to stack mold a secondary molded product on a peripheral edge of the primary molded product. The second cavity is formed by clamping the cavity mold and the secondary core mold. The cavity mold is configured to hold the primary molded product. The cavity mold includes a primary molded product holding portion configured to project into and retract from the first cavity, on a parting line of the primary mold. The secondary core mold includes a slide portion configured to project into and retract from the second cavity on a parting line of the secondary mold. The slide portion having a shape that complements the primary molded product holding portion. At the time of mold opening in primary molding, the primary molded product holding portion protrudes into the first cavity locks an end surface of the primary molded product to hold the primary molded product in the cavity mold. At the time of mold clamping in secondary molding, the primary molded product holding portion retracts from the second cavity and the slide portion slides relative to the primary molded product holding portion to protrude into the second cavity, to define the second cavity.

A device (6) for producing injection-molded parts (1) is provided, with the device device (6) having at least one cooling device (9) in which pre-molded parts (4) are cooled before the injection-molding of a further material component (3). A method is also provided with improvements in the technical field of the production of injection-molded parts (1), in particular of brushes or toothbrush bodies.

It is an object of the present invention to provide a light diffusing lens production apparatus which makes it possible to efficiently produce a high-quality light diffusing lens having enhanced optical properties. The light diffusing lens production apparatus includes: a pair of molds 15, consisting of a fixed mold 16 and a movable mold 18, which forms a final molded product cavity 22 that defines the shape of a light diffusing lens 14; a mold clamping apparatus 62 in which the pair of molds 15 is attached; a transport device 66, having a chuck means capable of entering and exiting the space between the pair of molds 15 in an open state, which inserts a semifinished molded product 12 for the light diffusing lens 14 into the final molded product cavity 22; a heating device 68, having a heating means capable of entering and exiting the space between the pair of molds 15 in an open state, which heats the fixed mold 16-facing surface of the inserted semifinished molded product until the surface becomes a molten state; and an injection apparatus 64 which, after clamping of the pair of molds 15, injects a molding material into the final molded product cavity 22 so that the molding material covers the molten surface of the semifinished molded product 12.

The present invention is intended to provide a manufacturing method of an insert molded article that makes it possible to manufacture efficiently the insert molded article including a metallic insert, an inside member made of a synthetic resin and covering a portion of the insert, and an outside member made of a synthetic resin different from the material of the inside member and covering a portion of the inside member using general molding machines, not a dedicated two-color molding machine. General molding machines are used to manufacture the insert molded article formed by injection molding of a resin part in twice. An insert core 7 is used in common in primary molding using a primary molding die C1 and in a secondary molding using a secondary molding die. A round shaft 7C of the insert core 7 is fitted into an internal hole 2C of an insert 2 to form a coupled body 10 in which the insert 2 and the insert core 7 are coupled together. The coupled body 10 is used in common at the primary molding step and the secondary molding step.