A co-injection hot runner nozzle comprises an inner melt flow channel and an annular outer melt flow channel that surrounds the inner melt flow channel. The inner and outer melt flow channels have a first common source. The nozzle further comprises an annular intermediate melt flow channel disposed between the inner and outer melt flow channels. The annular intermediate melt flow channel is at least partly defined by a plurality of spiral grooves, each spiral groove having a respective inlet and defining a helical flow path. Lands between adjacent spiral grooves increase in clearance in a downstream direction. An annular axial flow path is defined over the lands. A plurality of feeder channels having a second common source is configured to supply melt to the plurality of inlets of the spiral grooves. The relationship of feeder channels to spiral grooves may be one-to-one. The inlets may be longitudinal channels.

Disclosed is a mold assembly comprising: a cavity forming an inner space to be filled with resin containing metallic particles, and having a protruding part corresponding to a hole of a molded object; a first gate disposed at any one side of the cavity so as to inject the resin into the inner space; and a second gate disposed at another side of the cavity, and injecting the resin, which flows in a second direction intersecting with a first direction, into the inner space so as to change the arrangement of the metallic particles such that a weld line, formed according to the orientation of metallic particle in the first direction, is blurred in an area at which the flow of the resin is separated by the protruding part and then comes back together.

Disclosed is a mold assembly comprising: a cavity forming an inner space to be filled with resin containing metallic particles, and having a protruding part corresponding to a hole of a molded object; a first gate disposed at any one side of the cavity so as to inject the resin into the inner space; and a second gate disposed at another side of the cavity, and injecting the resin, which flows in a second direction intersecting with a first direction, into the inner space so as to change the arrangement of the metallic particles such that a weld line, formed according to the orientation of metallic particle in the first direction, is blurred in an area at which the flow of the resin is separated by the protruding part and then comes back together.

A purpose of the present disclosure is to provide a fine pattern transfer mold and a fine pattern molding method that allow high-resolution transfer of a fine pattern to the interior of a hollow product by integral molding.

In a product formation chamber that is formed between a cavity and a core pin member having a predetermined portion at which a fine pattern original plate is fixed by closing of a mold body, a gate into which a molten resin material flows from a hot runner member has an opening that is located outside an end of a fixed surface of the fine pattern original plate in a horizontal direction of the fixed surface and that faces the end of the fixed surface, an injection nozzle of the hot runner member and the gate are directly coupled together, and the hollow product is integrally molded by the resin material flowing from the gate.

A runner for supplying resin to a cavity includes a sprue that is supplied resin from a nozzle of an injection molding machine, a first path formed in the runner, where the resin flows in the first path from the nozzle when the nozzle connects to the sprue, a first pin that moves to a first position to increase the size of the first path before the resin is supplied to the first path and moves to a second position to decrease the size of the first path before the nozzle separates from the sprue.

A runner for supplying resin to a cavity includes a sprue that is supplied resin from a nozzle of an injection molding machine, a first path formed in the runner, where the resin flows in the first path from the nozzle when the nozzle connects to the sprue, a first pin that moves to a first position to increase the size of the first path before the resin is supplied to the first path and moves to a second position to decrease the size of the first path before the nozzle separates from the sprue.

Apparatus and method for performing an injection molding cycle using the apparatus where the apparatus comprises: a manifold, a pneumatic actuator driven by a pneumatic valve assembly, the actuator driving a valve pin between a gate closed position and a maximum injection fluid flow position, the pneumatic valve assembly having a spool supported within a cylinder driven by a drive device that is supported solely by and translates together with the spool, a controller that instructs the pneumatic valve assembly to cause the actuator to drive the valve pin either upstream or downstream to selected positions or at selected velocities during the course of a single injection cycle based on a feedback signal indicative of position of the pin or actuator or pressure of an injection fluid material.

A nozzle retention arrangement is provided for an injection molding manifold system, such as a hot runner manifold system. The nozzle retention arrangement couples an injection nozzle to a distribution manifold in a manner that locates the nozzle in its final operating position and applies an initial assembly load to retain the nozzle in position on the manifold to facilitate installation of a manifold system into a manifold plate. The nozzle retention arrangement may provide a compliant load application feature to limit sealing surface pressure between the nozzle and the manifold to prevent surface damage between the components, while also accommodating thermal expansion of the heated components during operation of the system. The nozzle retention arrangement may also provide a load control feature to prevent the machining quality of the nozzle bore in the manifold plate from determining the sealing load between the nozzle and the manifold.

A nozzle retention arrangement is provided for an injection molding manifold system, such as a hot runner manifold system. The nozzle retention arrangement couples an injection nozzle to a distribution manifold in a manner that locates the nozzle in its final operating position and applies an initial assembly load to retain the nozzle in position on the manifold to facilitate installation of a manifold system into a manifold plate. The nozzle retention arrangement may provide a compliant load application feature to limit sealing surface pressure between the nozzle and the manifold to prevent surface damage between the components, while also accommodating thermal expansion of the heated components during operation of the system. The nozzle retention arrangement may also provide a load control feature to prevent the machining quality of the nozzle bore in the manifold plate from determining the sealing load between the nozzle and the manifold.

An injection molding apparatus (10) comprising: a heated manifold (16), one or more fluid driven actuators (210a, 210b) each interconnected to a corresponding valve pin (211a, 211b), a housing comprised of one or more metal plates (202a, 202b, 204a, 204b, 206) arranged to form a manifold chamber (208), each of the fluid driven actuators (210a, 210b) being mounted within or at least about one foot from within the manifold chamber (208), each fluid driven actuator being fluid drive interconnected to a proportional control valve (213a, 213b, 213c) that is mounted either within the manifold chamber (208) or having fluid flow ports (213p1, 213p2) that are interconnected within about one foot of corresponding fluid flow ports (210p1, 210p2) of a corresponding fluid driven actuator (210a, 210b).