B29C45/762

MANUFACTURING METHOD AND AN INJECTION MOLDING SYSTEM
20220212380 · 2022-07-07 ·

A method manufacturing a molded part with an injection molding machine including conveying a first mold between a first position for injection processing and a second position for a cooling process, conveying a second mold between the first position and a third position for performing the cooling process, performing the injection process on the mold located at the first position, removing a molded part from the mold after the cooling process, exchanging the first mold for a third mold when a number of molded parts associated with the first mold are removed reaches a predetermined number, wherein the second mold and the third mold are conveyed, and controlling, during at least a part of exchanging the first mold and the third mold such that the injection process, the cooling process, and the removing are performed without conveying the second mold between the first position and the third position

Multi-Layer Injection Molded Container
20220193967 · 2022-06-23 ·

A coinjection molded multi-layer container includes an inner layer, an outer layer, and a barrier layer. The inner layer includes a first polymeric material and forms an inside surface of the container. The outer layer includes the first polymeric material and forms an outside surface of the container. The barrier layer is located between the inner layer and the outer layer and includes a second polymeric material less permeable to gas than the first polymeric material. The barrier layer is biased toward the inside surface or the outside surface such that the inner layer and the outer layer have different thicknesses.

Multi-layer injection molded container

A coinjection molded multi-layer container includes an inner layer, an outer layer, and a barrier layer. The inner layer includes a first polymeric material and forms an inside surface of the container. The outer layer includes the first polymeric material and forms an outside surface of the container. The barrier layer is located between the inner layer and the outer layer and includes a second polymeric material less permeable to gas than the first polymeric material. The barrier layer is biased toward the inside surface or the outside surface such that the inner layer and the outer layer have different thicknesses.

Closed loop control for injection molding processes

Systems and approaches for controlling an injection molding machine having a mold forming a mold cavity and being controlled according to an injection cycle include extruding a molten polymer according to an extrusion profile and measuring at least one variable during the extrusion profile with a first sensor. At least one extrusion operational parameter is adjusted based on the measured variable. The extrusion profile is terminated upon the molten polymer exceeding a first threshold, and the molten polymer is injected into the mold cavity according to an injection profile via a screw that moves from a first position to a second position. Upon completion of the injection profile, a recovery profile commences in which the screw is moved to the first position.

In-Mold Non-Time Dependent Determination of Injection Molded Part Ejection Readiness

Non-time dependent measured variables are used to effectively determine an optimal ejection time of a part from a mold cavity. A system and/or approach may first measure at least one non-time dependent variable during an injection molding cycle. The part is ready to be ejected from the mold upon the measured variable reaching a threshold value indicative of, for example, a part temperature dropping below an activation temperature.

INJECTION MOLDING OF CROSSLINKING POLYMERS USING STRAIN DATA

Non-time dependent calculated variables based on measured strain are used to effectively determine an optimal hold profile for an expanding crosslinking polymer part in a mold cavity. A system and/or approach may first inject molten expanding crosslinking polymer into a mold cavity, then measure strain at the mold cavity or at another location within the injection molding system, and then calculate at least one non-time dependent variable during an injection molding cycle. Next, the system and/or method commences a hold profile for the part, and upon completing the hold profile, the part is ejected from the mold cavity, whereupon a cure profile is commenced.

In-mold non-time dependent determination of injection molded part ejection readiness

Non-time dependent measured variables are used to effectively determine an optimal ejection time of a part from a mold cavity. A system and/or approach may first measure at least one non-time dependent variable during an injection molding cycle. The part is ready to be ejected from the mold upon the measured variable reaching a threshold value indicative of, for example, a part temperature dropping below an activation temperature.

INJECTION MOLDING MACHINE
20230398724 · 2023-12-14 ·

An injection molding machine is provided with a selection unit which selects an operation mode from among a plurality of operation modes, a condition acquisition unit which acquires a present condition of the injection molding machine or of peripheral equipment of the injection molding machine, and a determination unit which, based on the selected operation mode and the present condition, determines whether or not manipulation in the operation mode is executable using a plurality of operation initiation conditions pertaining to the operation mode. The injection molding machine is also provided with a display control unit which, when the manipulation in the operation mode is not executable, causes interrelationships between the respective operation initiation conditions pertaining to the operation mode to be displayed in a prescribed display mode on a display unit.

INJECTION MOLDING OF CROSSLINKING POLYMERS

Non-time dependent measured variables are used to effectively determine an optimal hold profile for an expanding crosslinking polymer part in a mold cavity. A system and/or approach may first inject molten expanding crosslinking polymer into a mold cavity, then measure at least one non-time dependent variable during an injection molding cycle. Next, the system and/or method commences a hold profile for the part, and upon completing the hold profile, the part is ejected from the mold cavity, whereupon a cure profile is commenced.

Method for metal powder injection molding

A method for metal powder injection molding includes injecting a first metal powder of a TiAl-based intermetallic compound into a mold, and molding the first metal powder through use of an injection molding machine; injecting a second metal powder of a TiAl-based intermetallic compound having a same constituent as the first metal powder and having a different average particle diameter from the first metal powder into a mold, and molding the second metal powder through use of the injection molding machine; and sintering molded articles obtained by molding the first metal powder and the second metal powder, and producing a mixed sintered compact in which a first sintered compact of the molded article obtained by molding the first metal powder and a second sintered compact of the molded article obtained by molding the second metal powder are integrated.