An injection molding system comprising: a first selected valve, one or more downstream valves, delivering a fluid to a mold cavity, at least one fluid property sensor, each valve associated with a position sensor that detects opening of a gate at an actual open gate time to the controller, the controller automatically adjusting time of instruction to open the gates on a subsequent injection cycle by an adjustment time equal to any delay in time between a predetermined open gate target time and an actual open gate time, wherein the system forms a first one or more parts or objects, the user inspecting or measuring the first one or more parts or objects and manually adjusts the predetermined open gate target time.

An injection molding system comprising: a first selected valve, one or more downstream valves, delivering a fluid to a mold cavity, at least one fluid property sensor that detects a flow front of fluid material flowing downstream through the mold cavity at a trigger location within the cavity disposed between the first gate and at least one selected downstream gate, a controller instructing an actuator associated with the downstream gates to open the gates at a predetermined open gate target time on a first injection cycle, each valve associated with a position sensor that detects opening of a gate at an actual open gate time to the controller, the controller automatically adjusting time of instruction to open the gates on a subsequent injection cycle by an adjustment time equal to any delay in time between the predetermined open gate target time and the actual open gate time.

A method for evaluating and/or visualizing a process state of a production system, which contains at least one cyclically operating shaping machine, includes: continuously or at discrete times, determining the value of a plurality of selected process variables, and comparing the current value of each selected process variable and or a variable derived therefrom with one or more reference values by means a computing unit, and determining a deviation or a rate of change. Each selected process variable is assigned to at least one logical group by the computing unit; at least two different logical groups are provided; and for each logical group, a state of the logical group is evaluated by the computing unit based on the process variables assigned to the logical group and/or is visualized by a display device.

A display unit of an injection molding machine that displays an order of operations of elements operating during clamp close or open of the injection molding machine, the display unit including a condition setting unit that sets a start condition of the operation; a group setting unit that sets the elements operating in conjunction with each other to be associated with the same group, based on the set start conditions; an order setting unit that sets the order of the operations of the elements associated with the same group, based on the set start conditions; and a display control unit that controls a display unit to display a field showing the group, and to display symbols indicating the operations of the elements associated with the groups in the fields, to show a before and after relationship in accordance with the set order of the operations.

A method for manufacturing an injection molded container includes operating an injection molding apparatus to inject one or more polymeric materials into a mold cavity to form a container. The container includes an energy director ring protruding from an inside surface of the container and extending circumferentially along the inside surface. The method includes welding a filter onto the inside surface by applying a welding force to the inside surface. The energy director ring causes the welding force to be concentrated at a location of the energy director ring, thereby forming a circumferential weld that secures the filter to the inside surface the location of the energy director ring.

A control device of an injection molding machine, for controlling operations of multiple elements operating during the period of mold closing or mold opening, includes: an operation starting condition setting unit for, concerning at least part of the elements, setting an operation starting condition of one of the elements that operates in conjunction with another one thereof by an operator operating an operation unit; a group setting unit for classifying the elements based on the operation starting conditions so that elements operating in conjunction with each other belong to the same group; an operation sequence setting unit for setting order of the operations of the elements belonging to the same group based on the operation starting conditions; and a drive command generator for generating drive commands for driving the injection molding machine so as to cause the elements belonging to the same group to operate in the set order.

An injection molding machine includes: a controller configured to instruct an operation indicated by first or second operation information associated with at least either first or second image information displayed on a display, or to execute processing by a system program, wherein the first and second operation information is information about an injection molding operation according to a first or second production condition, and operation information about first and second molds or operation information about a mold clamping mechanism from beginning to completion of the injection molding operation, the display displays a plurality of operating points indicating positions of the first mold, the second mold or the mold clamping mechanism relative to time or process from the beginning of the injection molding operation, and line segments connecting the plurality of operating points, and the first and second image information are displayed on the operating points.

A system for programming a protection device for a molding machine includes a controller for actuating a plurality of molding machine actuators in an actuation sequence, each distinct actuation constituting a respective machine component actuation of an associated machine component. An HMI is operable to: present a GUI specific to a chosen machine component actuation; and for each of a plurality of other machine component actuations, define within the GUI, based on operator input, a rule specifying a state of the chosen machine component actuation relative to a state of the other machine component actuation for preventing interference between the two machine component actuations. The controller is configured, based on the rules defined within the GUI, to trigger an action, upon violation of any one of the rules, for reducing a risk of interference between the chosen machine component actuation and a respective one of the other machine component actuations.

The present application relates to an injection molding system, comprising: an input condition storage section 23 to store an input plasticization condition; an ideal plasticization state storage section 24 to store information of an ideal state of plasticization; an input condition simulation section 29 for the plasticization condition based on data stored in the input condition storage section 23; a comparison section 25 to compare the information stored in the ideal plasticization state storage section 24; an optimal condition analysis and calculation section 26 to calculate the optimal plasticization condition when the data stored in the input condition storage section 23 is decided not to be the ideal state of plasticization by the comparison section 25 using the data of the input condition storage section 23 and the information stored in the ideal plasticization state storage section 24; and a condition change indicating section 28 to display information necessary to make a change to the optimal plasticization condition on a display section 22 based on a result of calculation by the optimal condition determination section 26.

A system, method and apparatus for controlling an injection unit to transfer a material to a mold cavity includes a first actuator and a second actuator, and a controller that is operatively connected to the first actuator and the second actuator. The first and second actuators are coupled to a ram of the injection unit. The first actuator rotates the ram within the barrel, and the second actuator translates the ram within the barrel. During a material fill stage of an injection cycle, the controller controls the first actuator to rotate the ram within the barrel. The controller also controls the second actuator to translate the ram within the barrel, and controls the second actuator to retract the ram away from a nozzle of the injection unit while exerting a compression force on the ram towards the nozzle.