B29C45/762

Injection molding apparatus and method for automatic cycle to cycle cavity injection
11872736 · 2024-01-16 · ·

An injection molding system comprising: a first selected valve, one or more downstream valves, delivering a fluid to a mold cavity, at least one fluid property sensor, each valve associated with a position sensor that detects opening of a gate at an actual open gate time to the controller, the controller automatically adjusting time of instruction to open the gates on a subsequent injection cycle by an adjustment time equal to any delay in time between a predetermined open gate target time and an actual open gate time, wherein the system forms a first one or more parts or objects, the user inspecting or measuring the first one or more parts or objects and manually adjusts the predetermined open gate target time.

HOLDING MEMBER, WORK MOLDING SYSTEM, AND WORK MOLDING METHOD

A work holding mechanism includes a body part having a three-dimensional shape including at least a recess or a protrusion, and an adsorption part for holding a work by adsorbing the work onto the body part in conformity to the three-dimensional shape of the recess or the protrusion provided in the body part. The work is held by being adsorbed in conformity to the three-dimensional shape of the body part, and, therefore, the amount of usage of the work in a work molding system can be reduced as compared with when the work is held so as to have a flat shape.

RESIN TRANSFER MOLDING WITH RAPID CYCLE TIME

A process for resin transfer molding (RTM) with staggered injection of a resin is provided that injects resin into a plurality of injection ports of a mold. The temperature and pressure applied to the mold are controlled during injection to limit promote rapid filling of the mold cavity. The injection ports are activated for injecting the resin in any order of individually, in groups, or pairings. Fibers are readily added to the mold separately or within the resin. Cycle times of from 1 to 5 minutes are provided for the process.

DEVICE FOR ASSISTING MOLDING CONDITION DETERMINATION AND INJECTION MOLDING APPARATUS

A device for assisting molding condition determination is used with a molding method that molds an article by feeding molten material into a mold. The device includes a learning model generating unit, an input unit, and an output unit. The learning model generating unit creates a learning model through machine learning in which a plurality of molding condition element items used to mold the article and a plurality of quality element items of the molded article are used as learning data. The learning model relates to a degree of influence of each molding condition element item on each quality element item. The input unit receives input of a subject quality element item to be checked, selected from the quality element items. The output unit outputs, using the learning model, the multiple molding condition element item that has the degree of influence on the subject quality element item.

MULTI-LAYER INJECTION MOLDED CONTAINER

A method for manufacturing an injection molded container includes operating an injection molding apparatus to inject one or more polymeric materials into a mold cavity to form a container. The container includes an energy director ring protruding from an inside surface of the container and extending circumferentially along the inside surface. The method includes welding a filter onto the inside surface by applying a welding force to the inside surface. The energy director ring causes the welding force to be concentrated at a location of the energy director ring, thereby forming a circumferential weld that secures the filter to the inside surface the location of the energy director ring.

Injection Molding System and Method with Task Based User Interface

An injection molding task based navigation system for a computer user interface, wherein the navigation system automatically presents the user with a set of tasks that can be performed based on the system state(s) of the injection molding apparatus, the user class (e.g., level or credentials) and the device by which the user has gained access to the navigation system.

Closed Loop Control for Injection Molding Processes
20200078998 · 2020-03-12 ·

Systems and approaches for controlling an injection molding machine having a mold forming a mold cavity and being controlled according to an injection cycle include extruding a molten polymer according to an extrusion profile and measuring at least one variable during the extrusion profile with a first sensor. At least one extrusion operational parameter is adjusted based on the measured variable. The extrusion profile is terminated upon the molten polymer exceeding a first threshold, and the molten polymer is injected into the mold cavity according to an injection profile via a screw that moves from a first position to a second position. Upon completion of the injection profile, a recovery profile commences in which the screw is moved to the first position.

Method and apparatus for sequential injection moulding of plastic materials
10583599 · 2020-03-10 · ·

A method and apparatus for the sequential injection moulding of plastic material into the mould cavity or by using a plurality of controlled open-close injectors, wherein the sequentially injected plastic material originates in mould flow fronts in different directions whose collision generates at least one weld line on the moulded article. The sequential injection is actuated with specific modes according to which the opening of the at least one of said injectors is anticipated or delayed with respect to other injectors and/or at least one of the injectors is closed partly and/or at least one of the injectors is gradually opened only partly. Such specific modes are managed to control and define the shape and/or the position of the weld line on the moulded article.

Method for operating an injection-moulding machine, in particular with respect to improved constant mould filling, and injection-moulding machine for carrying out the method

A method for operating an injection-molding machine, including the steps: a) in a current injection-molding cycle, after an accepted-part reference injection-molding cycle learned in a learning phase: detecting a compound pressure change k.sub.1 relative to an accepted-part reference compound pressure p.sub.masse, ref during at least part of an injection phase of the current injection-molding cycle by measuring a current compound pressure p.sub.masse, act and comparing the current compound pressure p.sub.masse,act with the accepted-part reference compound pressure p.sub.masse,ref, b) determining a target mold internal pressure curve p.sub.wkz,soll (t) for a holding-pressure phase of the current injection-molding cycle, wherein for this purpose a mold internal pressure curve p.sub.wkz,ref (t) of the accepted-part reference injection-molding cycle is adjusted at least in dependence on the compound pressure change k.sub.1 detected in step a), and c) traveling the holding-pressure curve p.sub.masse, Hld, act (t) of the current injection-molding cycle in such a way that an actual mold internal pressure curve pwkz,act (t) of the current injection-molding cycle runs at least more closely along the target mold internal pressure curve p.sub.wkz,soll (t) than a mold internal pressure curve p.sub.wkz,ref(t) that is unchanged in comparison with the accepted-part reference cycle.

Injection molding machine and injection molding method

Provided are an injection molding machine and an injection molding method. An injection molding machine includes: a plasticizing unit which rotates a screw to plasticize a molding material inside a plastication cylinder, and an injection unit. The injection unit has: a plunger reciprocally moving inside an injection chamber, and an injection driving device reciprocally moving the plunger. By driving the injection driving device to move the plunger backward and forward inside the injection chamber, and driving a rotary driving device to alternately rotate the screw in a normal rotation direction and a reverse rotation direction, the molding material is controlled to reciprocate between the plastication cylinder and the injection chamber.