Patent classifications
B29C45/768
Diagnostic apparatus
A diagnostic apparatus includes a control unit configured to control a diagnostic operation for driving a belt, a first tension calculation unit configured to perform, based on data obtained from the diagnostic operation, a calculation to estimate a first belt tension value that is a tension value of the belt when the belt is not worn, a second tension calculation unit configured to calculate a second belt tension value in a case where a tension reduction factor of the belt and a wear factor of the belt are included, and a third tension calculation unit configured to calculate the degree of wear of the belt based on the first belt tension value and the second belt tension value. Accordingly, the diagnostic apparatus can support estimation of the degree of wear of a belt or abnormality diagnosis.
Abnormality Detection System, Molding Machine System, Abnormality Detection Apparatus, Abnormality Detection Method and Non-Transitory Computer Readable Recording Medium
An abnormality detection system includes an abnormality detection apparatus that detects an abnormality of a manufacturing device, a control device that performs operation control of the manufacturing device and transmits operating data, and a sensor that detects a physical quantity related to operation of the manufacturing device or a product manufactured by the manufacturing device and outputs sensor value data. The abnormality detection apparatus receives operating data transmitted from the control device, acquires sensor value data output from the sensor, calculates statistics of the sensor value data acquired, determines a presence or an absence of an abnormality of the manufacturing device based on the statistics calculated and a threshold depending on the operating data received, and transmits a determination result and the statistics to the control device.
MOVING-BODY MONITORING DEVICE
A moving-body monitoring device has a position detection unit that outputs positional information of a moving body, a proximity sensor that detects the moving body, a first storage unit that stores a position when the moving body having moved in a first direction is detected as first positional information, and stores a position when the moving body having moved in a second direction is detected as second positional information, and a calculation unit that calculates a fixed-point position of a detecting region of the proximity sensor during monitoring as fixed-point positional information based on the first and second positional information. The device also has a second storage unit that stores reference fixed-point positional information, and a monitoring unit that, when a deviation between the fixed-point and reference fixed-point positional information goes beyond a stipulated range, determines that a positional deviation amount of the moving body exceeds a tolerance.
Injection molding method
A molding injection pressure and a molding clamping force are determined in advance to obtain a parting opening amount, which is a predetermined gap, between a movable mold and a fixed mold of a mold during injection filling. The molding injection pressure and the molding clamping force are determined to obtain a molding injection pressure capable of molding a good product and a mold clamping force capable of molding a good product, respectively, thereby setting a specific molding condition, setting a fast injection speed from the start of injection, which is higher than the injection speed set by the specific molding condition, and setting a fast injection section for continuing the fast injection speed as a fast injection condition, mold-clamping the mold by the molding clamping force during molding, and setting the molding injection pressure to a limit pressure, injecting and filling resin into a mold by the fast injection condition from the start of injection, and injecting and filling resin by the specific molding condition when the fast injection section ends.
METHOD OF DETERMINING MELT FLOW FRONT TRAVEL USING INJECTION MELT PRESSURE AND SCREW POSITION TO GENERATE AN OUTPUT AND CONTINUOUSLY MONITOR CHECK RING REPEATABILITY
A method of determining melt flow front travel in a molding apparatus includes setting a sensor threshold, receiving a sensor amount as an output from a sensor monitoring a nozzle of the molding apparatus, and determining that the sensor amount exceeds the sensor threshold. The method further includes receiving a screw location, calculating a travel distance of the screw from the screw location, and calculating melt flow front travel based on the travel distance of the screw. The method further includes receiving, via an interface, an operator generated value for the desired melt flow front travel to be reached, and sending, via an interface, an analog or digital output after the operator generated value has been reached. A method of detecting a leaking condition of a check valve is also included.
INFORMATION PROCESSING DEVICE, INJECTION MOLDING MACHINE, AND NON-TRANSITORY COMPUTER READABLE MEDIUM STORING PROGRAM
An information processing device receives an operation of setting an adjustment condition for an automatic adjustment function in an injection molding machine capable of automatically adjusting a molding condition, and the information processing device includes: a first input reception unit that receives an input of a quality item related to maintaining a quality of a molding product as the setting of the adjustment condition; and a second input reception unit that receives an input of an adjustment item as an adjustment target for maintaining the quality of the molding product as the setting of the adjustment condition.
Injection molding apparatus
An injection molding apparatus for forming a gasket around an edge of a glass is provided. The injection molding apparatus includes: an injection mold die; a fixing component, disposed inside the injection mold die and adapted for fixing the glass inside the injection mold die; a detection unit, mounted to the injection molding apparatus and adapted for detecting an image or vibration of the glass; a determination unit, coupled with the detection unit and adapted for determining whether the glass breaks based on a detection result of the detection unit. The apparatus can determine whether the glass breaks, such that the risk of scratching the injection mold die by glass breaking may be reduced. Therefore, the injection molding yield can be improved, the time for repairing the injection mold die may be reduced and a service life of the injection mold die may be prolonged.
Injection molding machine
An injection molding machine includes: a timing belt wound around a driving-side rotation member and a driven-side rotation member and configured to transmit power from the driving-side rotation member to the driven-side rotation member; a driving-side rotation detecting unit configured to detect a rotational speed of the driving-side rotation member; a driven-side rotation detecting unit configured to detect a rotational speed of the driven-side rotation member; and an abnormality detecting unit configured to detect an abnormality in the timing belt based on a relative speed difference between the rotational speed of the driving-side rotation member detected by the driving-side rotation detecting unit and the rotational speed of the driven-side rotation member detected by the driven-side rotation detecting unit in a predetermined period after the driving-side rotation member starts to rotate from a stopped state.
PROCESS AND APPARATUS FOR INJECTION MOLDING OF PLASTIC MATERIALS
A method and apparatus for injection molding of plastic material into a cavity of a mold by means of at least one injector whose opening and closing occurs through an electronic control unit and wherein an undesired opening of the mold caused by any overpressure of the plastic material injected into the cavity of the mold is detected by means of transducers and corrected by means of the electronic control unit. The transducers are arranged outside the cavity of the mold.
CONTROLLER FOR INJECTION MOLDING MACHINE
A controller includes a mold movement control unit that moves a movable mold between a first position separated from a fixed mold and a second position at which mold closing is completed; a determining unit determines the presence of abnormalities in at least one of the movable mold and the fixed mold on the basis of inspection information acquired from at least one of the movable mold and the fixed mold and outputs a confirmation signal related to the presence of abnormalities; and a mold stopping unit that stops movement of the movable mold on the basis of whether the confirmation signal output from the determining unit is acquired while a safety confirmation condition is satisfied after the mold movement control unit starts moving the movable mold from the first position toward the second position.