A system includes a cavity, an injection nozzle configured to inject material into the cavity, and a plurality of sensors at sensor locations. Each of the plurality of sensors is configured to measure parameters at one of the sensor locations. The system lacks a strain gauge. The system further includes a controller configured to control a flow rate of the injection of material into the cavity. The controller is configured to receive the measured parameters and compare the received information to predetermined curves. The controller is configured to control the flow rate when the measured parameters deviate from the predetermined curves.

Provided is a molding support apparatus that supports production of a molded product of a composite material, and the apparatus includes: a hardware processor that calculates a Talbot feature of the molded product, based on a Talbot image acquired from an X-ray Talbot imaging apparatus that images the molded product, and identifies, using the calculated Talbot feature, an item that allows adjustment of the Talbot feature from among a plurality of types of items constituting a production process for producing the molded product.

A molding system includes a molding machine having a screw, a driving motor driving the screw to move a molding resin; a mold disposed on the molding machine and connected to the barrel of the molding machine to receive the molding resin, and having a mold cavity with a die swell structure for being filled with the molding resin; a processing module simulating a filling process of the molding resin from the barrel into the molding cavity based on a molding condition including a predetermined screw speed for the molding machine; and a controller operably communicating with the molding machine to control the driving motor of the molding machine based on the molding conditions to move the screw at the predetermined screw speed to transfer the molding resin at a corresponding flow rate to perform an actual molding process for preparing the injection-molded article.

The invention describes a method of determining a number of process parameter values within an injection mould (1F) during an injection moulding process, which method comprises the steps of determining geometric data of the injection mould (1F) and/or of a form part (1, 1′, 1″) to be manufactured, determining a virtual part-specific pressure curve (p.sub.S) of an injection moulding process, determining a part-specific event pattern (M.sub.S) on the basis of the virtual part-specific pressure curve (p.sub.S), carrying out an injection moulding process using the injection mould (1F) and determining a measured pressure curve (p.sub.m) during the injection moulding process and determining a measurement event pattern (M.sub.m) on the basis of the measured pressure curve (p.sub.m). Process parameter values are derived on the basis of the virtual event pattern and the measurement event pattern. The invention further describes a corresponding process parameter value determining apparatus and an injection mould arrangement.

The invention describes a method of determining and visualizing process parameter values of an injection moulding process, which method comprises the steps of determining geometric data of the injection mould (1F) and/or of a form part (1, 1′, 1″) to be manufactured in the injection mould (1F), carrying out an injection moulding process using the injection mould (1F) and recording measurement values as a function of the injection time and/or an actuator position (s), determining, as process parameter values on the basis of the measurement values and geometry data of the injection mould (1F), a flow front position inside the injection mould (1F) or the form part (1′, 1″) as a function of the injection time and/or an actuator position. The invention further describes a corresponding process parameter value determining apparatus (20) and an injection mould arrangement (10) with such a process parameter value determining arrangement (20).

A method of setting a shaping machine includes identifying values for setting parameters, which setting parameters at least partially establish control of controllable components of the shaping machine during the shaping process. A plurality of simulations of the shaping process are performed on the basis of a first parameter and a second parameter. The first parameter describes physical factors of the shaping process. The second parameter is suitable as a basis for at least one of the setting parameters of the shaping machine. The simulation is carried out on the basis of various combinations of values of the first parameter and the second parameter. Values of at least one quality parameter are calculated from results of the simulations for the various combinations of values of the first parameter and the second parameter.

A description is given of a component (1) having at least one area of plastic (3, 21), which extends with the surface (32) thereof that is facing a front side (28) along a reference plane (22). The component is characterized in that, in this area of plastic (3, 21), the wall of plastic (27) has a wall thickness (d) in the range of 0.2-5 mm, in this area of plastic (3, 21) there is formed a continuous two-dimensional grid (30) of channel-shaped depressions (6), in which depressions (6) the wall of plastic (27), while keeping substantially the same wall thickness (d), is offset out of the reference plane (22) by an offset (v) and, perpendicularly to the reference plane (22), in the depressions (6) the offset (v) lies in the range of 1.5 to 5 times the wall thickness (d) from the reference plane (22) to the surface (32) of the rear side (29), wherein the grid (30) forms a pattern comprising a multiplicity of grid cells (31) recurring in two directions of the reference plane (22).

The present disclosure provides a molding system for preparing injection-molded articles. The molding system includes a molding machine; a mold disposed on the molding machine and having a mold cavity for being filled with a molding resin; a processing module configured to generate an anisotropic viscosity distribution of the molding resin in the mold cavity based on a molding condition for the molding machine, wherein the anisotropic viscosity distribution of the molding resin is generated based in part on an elastic effect of the molding resin; and a controller operably communicating with the processing module and configured to control the molding machine with the molding condition using the generated anisotropic viscosity distribution of the molding resin to perform an actual molding process for preparing the injection-molded article.

The present disclosure provides a molding system for preparing molding articles. The molding system includes a molding machine; a mold disposed on the molding machine and having a mold cavity for being filled with a molding resin; a processing module configured to generate a mechanical pressure distribution of the molding resin in the mold cavity based on a molding condition for the molding machine, wherein the mechanical pressure distribution of the molding resin is generated based in part on a bulk viscosity effect of the molding resin; and a controller operably communicating with the processing module and configured to operate the molding machine for transferring the fluid molding material into the mold cavity with the molding condition using the generated pressure distribution of the molding resin to perform an actual molding process for preparing the molding article.

A computer-implemented simulation method for use in a molding process by a computer process is disclosed. The method includes steps of specifying a simulating domain comprising a mold cavity and a barrel of an injection machine, wherein the barrel is configured to connect to the mold cavity; creating at least one mesh by dividing at least part of the simulating domain; specifying boundary conditions of the mesh by taking into consideration at least one motion of a screw in the barrel; and simulating a first injection-molding process of a molding material by using the boundary conditions to generate a plurality of molding conditions.