The present disclosure provides a molding system for preparing injection-molded articles. The molding system includes a molding machine; a mold disposed on the molding machine and having a mold cavity for being filled with a molding resin; a processing module configured to generate an anisotropic viscosity distribution of the molding resin in the mold cavity based on a molding condition for the molding machine, wherein the anisotropic viscosity distribution of the molding resin is generated based in part on an elastic effect of the molding resin; and a controller operably communicating with the processing module and configured to control the molding machine with the molding condition using the generated anisotropic viscosity distribution of the molding resin to perform an actual molding process for preparing the injection-molded article.

When a pulverized material resin material including a pulverized material as at least a part is plasticized and injection-molded by rotating a screw inserted in a heating tube, before use of the pulverized material, the area of a particle shape of the pulverized material in one direction is measured, a pulverized material shape index indicating the relative size of the area with respect to the depth of a screw groove is determined by computation processing, and when the size of the pulverized material shape index is equal to or greater than a preset setting value, the screw is determined to be inappropriate, and at least the result of the determination is displayed.

The invention relates to a method that serves to control a machine (10) for processing plastics and other plasticisable materials such as powdered and/or ceramic substances. The machine has a mould opening and closing unit (12) for opening and closing an injection mould (14) having at least one mould cavity (16) for producing an injection moulded part (18) corresponding to the shape of the mould cavity (16), an injection moulding unit (20) having means for plasticising and for injection of the plasticisable material in the mould cavity (16) and has a machine control (22) which is connected to an expert knowledge source (34) and if required can be operated by the operator by means of an interactive contact. Information concerning the geometry of the injection moulded part (18) and/or the mould cavity (16) and the sprue geometry (24) are provided to the machine control (22), in order to calculate at least one injection process taking the geometric information into consideration. Because an injection process is calculated, taking into consideration the geometric information, at least one progressive volume growth profile of the injection moulded part (18) in the filling direction of the mould cavity (16) is calculated, and taking into consideration the progressive volume growth profile at least one injection process is calculated, a simplified, fast and effective parameterisation of the injection moulding machine is made possible, the operator is relieved by the implemented expert knowledge and the quality of the injection moulded part (18) is improved.

The present disclosure provides a method for deriving a bulk viscosity of a molding material. The method includes a step of deriving a plurality of parameters in relation to pressures, specific volumes and temperatures (PVT) of the molding material under a plurality of cooling rates and a plurality of mechanical pressures; deriving an equilibrium pressure based on the plurality of parameters obtained from a first slowest cooling rate among the plurality of cooling rates; deriving a rate of volume change of the molding material; and obtaining the bulk viscosity of the molding material based on the rate of volume change.

Provided is a flow analysis method capable of predicting a flow state of a composite resin material by taking into account a change in filler dispersion degree of the composite resin material. In a flow analysis method for a composite resin material having a filler and a resin, in a certain process of identifying a region in which the composite resin material flows and analyzing a flow, an exothermic reaction speed of the composite resin material in the region is computed using a filler dispersion degree in the composite resin material, a temperature and the filler dispersion degree of the composite resin material in the region is computed using the computed exothermic reaction speed, and an exothermic reaction speed in a process subsequent to a process is computed using the computed filler dispersion degree.

A molding system comprises a mold, a molding machine, a computing apparatus, and a controller. The computing apparatus is programmed to perform a first simulation to generate a velocity distribution and a temperature distribution of the molding material in a first portion of a simulating domain and a second simulation to generate a melting distribution of the solid decorating film in a second portion of the simulating domain, wherein the simulating domain corresponds to the mold cavity. The first molding simulation is to performed using a molding condition of the molding machine to set a boundary condition of the first portion, and the second molding simulation is performed using the velocity distribution and the temperature distribution of the molding material to set a boundary condition of the second portion.

A system for setting injection-molding conditions and a method for setting actual molding conditions of an injection-molding machine are disclosed. The system includes a computer and an injection-molding equipment. The computer is configured to simulate, via computer-aided simulation software, a virtual molding using a plurality of design parameters to generate a plurality of provisional molding conditions. The injection-molding equipment is associated with the computer and configured to perform at least one trial molding using the provisional molding conditions to obtain a plurality of intermediate molding conditions. The computer optimizes the provisional molding conditions to obtain actual molding conditions in accordance with the intermediate molding conditions.

A system for setting injection-molding conditions and a method for setting actual molding conditions of an injection-molding machine are disclosed. The system includes a computer and an injection-molding equipment. The computer is configured to simulate, via computer-aided simulation software, a virtual molding using a plurality of design parameters to generate a plurality of provisional molding conditions. The injection-molding equipment is associated with the computer and configured to perform at least one trial molding using the provisional molding conditions to obtain a plurality of intermediate molding conditions. The computer optimizes the provisional molding conditions to obtain actual molding conditions in accordance with the intermediate molding conditions.

A computer-implemented simulation method for use in a molding process by a computer process is disclosed. The method includes steps of specifying a simulating domain comprising a mold cavity and a barrel of an injection machine, wherein the barrel is configured to connect to the mold cavity; creating at least one mesh by dividing at least part of the simulating domain; specifying boundary conditions of the mesh by taking into consideration at least one motion of a screw in the barrel; and simulating a first injection-molding process of a molding material by using the boundary conditions to generate a plurality of molding conditions.

A method of generating the analysis conditions of an injection molding machine by using at least one computer, the at least one computer executing the steps of: selecting one of injection molding machines, each being associated with a predetermined correction amount of injection molding; generating a second analysis condition for the selected injection molding machine on the basis of an acquired first analysis condition and the predetermined correction amount of the selected injection molding machine; and outputting the generated second analysis condition.