A shrinkage detection device for a polymer injection molding apparatus detects a shrinkage experienced by an injection molded element for assessing a quality of the molded element. Shrinkage, along with temperature and pressure of the melt within the mold during cooling, indicates a sufficiency of the resulting molded element for intended purposes. Sufficiency includes parameters such as flexibility, shear strength and longevity, and is accurately performed can replace conventional sample testing of molded articles that are expensive and time consuming.

A method including a first step of performing clamping of a mold, injection and dwelling in an injection molding machine, a second step of performing a conveyance and a cooling of the mold outside of the machine, and a third step of performing a conveyance of the mold into the machine, an opening of the mold and an ejection of a molded part in the machine. The second step is performed for a first mold, the third step and the next first step are performed for a second mold. The first mold is conveyed by a first conveyance apparatus which is arranged on one lateral side of the machine. The second mold is conveyed by a second conveyance apparatus which is arranged on the other lateral side and is independently driven from the first conveyance apparatus.

A method including a first step of performing clamping of a mold, injection and dwelling in an injection molding machine, a second step of performing a conveyance and a cooling of the mold outside of the machine, and a third step of performing a conveyance of the mold into the machine, an opening of the mold and an ejection of a molded part in the machine. The second step is performed for a first mold, the third step and the next first step are performed for a second mold. The first mold is conveyed by a first conveyance apparatus which is arranged on one lateral side of the machine. The second mold is conveyed by a second conveyance apparatus which is arranged on the other lateral side and is independently driven from the first conveyance apparatus.

A composition includes a polycarbonate resin, a heat stabilizer, and an acid stabilizer. An article formed from the composition, when tested using a 2.5 mm color plaque, includes a level of free —OH groups that is less than a level of free —OH groups of a reference article injection molded from a substantially similar reference composition consisting essentially of the polycarbonate resin without the heat stabilizer and the acid stabilizer. Methods for forming the molded article in accordance with the above are also described.

A composition includes a polycarbonate resin, a heat stabilizer, and an acid stabilizer. An article formed from the composition, when tested using a 2.5 mm color plaque, includes a level of free —OH groups that is less than a level of free —OH groups of a reference article injection molded from a substantially similar reference composition consisting essentially of the polycarbonate resin without the heat stabilizer and the acid stabilizer. Methods for forming the molded article in accordance with the above are also described.

A method is disclosed for micro-molding articles. The method comprises melting and pre-pressurizing thermoplastic material to a first level, within a plasticizing barrel. The melt pressure of the thermoplastic material is manipulated to a second level, within a hot runner. The melt pressure of the thermoplastic material is manipulated to an ultra-cavity packing pressure within a valve gate nozzle.

A method is disclosed for micro-molding articles. The method comprises melting and pre-pressurizing thermoplastic material to a first level, within a plasticizing barrel. The melt pressure of the thermoplastic material is manipulated to a second level, within a hot runner. The melt pressure of the thermoplastic material is manipulated to an ultra-cavity packing pressure within a valve gate nozzle.

Disclosed is a preparation method for corncob-shaped HNT-PANI/PP, specifically comprising: polymerizing aniline in situ on cleaned HNTs in an ice-water bath; mixing corncob-shaped HNT-PANI composite powder obtained by vacuum drying and PP plastic in a high-speed mixer in a certain ratio, performing extrusion granulation by using a twin-screw extruder, and performing injection molding by using an injection molding machine to prepare standard sample strips of an HNT-PANI/PP composite material. The corncob-shaped HNT-PANI composite material prepared according to the present invention has excellent electrical conductivity, thermal conductivity and flame retardance, the mechanical properties of the composite material can be improved, electrical and flame-retardant properties of PP engineering materials can be improved, and thus the application field of PP is greatly broadened.

Disclosed is a preparation method for corncob-shaped HNT-PANI/PP, specifically comprising: polymerizing aniline in situ on cleaned HNTs in an ice-water bath; mixing corncob-shaped HNT-PANI composite powder obtained by vacuum drying and PP plastic in a high-speed mixer in a certain ratio, performing extrusion granulation by using a twin-screw extruder, and performing injection molding by using an injection molding machine to prepare standard sample strips of an HNT-PANI/PP composite material. The corncob-shaped HNT-PANI composite material prepared according to the present invention has excellent electrical conductivity, thermal conductivity and flame retardance, the mechanical properties of the composite material can be improved, electrical and flame-retardant properties of PP engineering materials can be improved, and thus the application field of PP is greatly broadened.

A molding system and a method for operation of the molding system are provided. The method includes flowing a molten polymeric material into a shot tuning chamber from an upstream device, adjusting a temperature of and/or pressure applied to the molten polymeric material in the shot tuning chamber, and flowing the molten polymeric material from the shot tuning chamber into a mold cavity.