An artificial intelligence-based injection molding system in which molding conditions can be changed to manufacture fair-quality products when defective products are manufactured because of disturbances during the injection molding including an injection molding machine which performs injection molding by injecting a molding material into a mold; an injection state data acquisition unit for acquiring, during injection molding, current injection state data that includes the viscosity profile of the molding material injected into the mold and/or the injection pressure value thereof; a determination unit, which inputs the current injection state data into a molding quality maintenance model trained with predetermined target injection state data, so as to determine whether to maintain molding quality; and a molding condition setting unit for changing a preset molding condition so that the current injection state data follows the target injection state data, when the determination unit determines not to maintain the molding quality.

A method for producing a rubber-plastic composite, including the steps of (a) shaping an unvulcanized elastomer, (b) partially vulcanizing the shaped elastomer at a temperature of at least 140° C. up to a degree of vulcanization in the range from 10% to 40%, (c) cooling the partially vulcanized elastomer to a temperature of less than 100° C. within less than 20 minutes, (d) overmolding the partially vulcanized elastomer with a plastic, and (e) heat treating the partially vulcanized elastomer overmolded with a plastic at a temperature in the range from 100° C. to 170° C. for a duration of from 5 minutes to 5 hours to complete the vulcanization and form a rubber-plastic composite. The method further relates to a rubber-plastic composite obtainable by the method according to the invention and also to a shoe comprising the rubber-plastic composite obtainable by the method according to the invention.

A plasticizing device includes a drive motor, a flat screw, a barrel, a heater, a cooler, and a controller, wherein the controller executes a plasticizing step of controlling the drive motor, the heater, and the cooler to plasticize a material fed between the flat screw and the barrel to make the material plasticized outflow from a communication hole, a stopping step of stopping at least the drive motor and the heater after executing the plasticizing step to stop the plasticizing step, and a start-up step of starting up the heater and controlling at least one of the heater and the cooler so that the outer circumference of the flat screw becomes at a temperature no higher than in the plasticizing step when resuming the plasticizing step after a predetermined time elapses from the stopping step.

A plasticizing device includes a drive motor, a flat screw, a barrel, a heater, a cooler, and a controller, wherein the controller executes a plasticizing step of controlling the drive motor, the heater, and the cooler to plasticize a material fed between the flat screw and the barrel to make the material plasticized outflow from a communication hole, a stopping step of stopping at least the drive motor and the heater after executing the plasticizing step to stop the plasticizing step, and a start-up step of starting up the heater and controlling at least one of the heater and the cooler so that the outer circumference of the flat screw becomes at a temperature no higher than in the plasticizing step when resuming the plasticizing step after a predetermined time elapses from the stopping step.

The present invention relates to the use of thermoplastic polymer compositions for impregnating reinforcing materials in the form of fabric or industrial fabrics for the manufacture of composite materials. The field of the invention is that of composite materials as well as molding/consolidation processes and obtained parts. The invention more particularly relates to a method of manufacturing a composite article by injection molding comprising at least the steps of introducing at least one reinforcement fabric into a preheated mold, partial closure of the mold, a temperature rise step of the mold, optionally a step of maintaining the temperature of the mold before injection of a thermoplastic polymer composition, a step of injecting a thermoplastic polymer composition into the mold, a step of mold closure to the final part thickness allowing the flow of the resin through the reinforcing fabric, a cooling step and a recovery step of the obtained composite article.

A database 3 is previously set which is related to oxidation induction times Tg indicating the deteriorations of individual resins R based on the combinations of a plurality of oxidation induction conditions X including at least different types of resins R. and different heating temperatures TH, when the molding condition is set, oxidation induction time derivation processing is performed such that an oxidation induction time Tg based on oxidation induction conditions X including at least the resin R which is used and the heating temperature TH which is set is determined from the database 3 and assistance processing is performed in which the determined oxidation induction time Tg is compared with a residence time Ts until the molten resin R is charged into a mold 2 that is calculated from the set molding condition and in which when the oxidation induction time Tg is shorter than the residence time Ts, the molding condition is corrected so as to shorten the residence time Ts or to prolong the oxidation induction time Tg.

A database 3 is previously set which is related to oxidation induction times Tg indicating the deteriorations of individual resins R based on the combinations of a plurality of oxidation induction conditions X including at least different types of resins R. and different heating temperatures TH, when the molding condition is set, oxidation induction time derivation processing is performed such that an oxidation induction time Tg based on oxidation induction conditions X including at least the resin R which is used and the heating temperature TH which is set is determined from the database 3 and assistance processing is performed in which the determined oxidation induction time Tg is compared with a residence time Ts until the molten resin R is charged into a mold 2 that is calculated from the set molding condition and in which when the oxidation induction time Tg is shorter than the residence time Ts, the molding condition is corrected so as to shorten the residence time Ts or to prolong the oxidation induction time Tg.

A mold temperature control system includes: an inference model generating portion configured to, based on a plurality of pieces of thermo image data of a mold acquired at predetermined intervals and pieces of teaching data associated with the plurality of pieces of thermo image data, learn a predetermined number of consecutive pieces of time-series image data extracted from the plurality of pieces of thermo image data as one piece of sample data to generate an inference model for detecting a sign of a temperature anomaly of the mold; a mold temperature anomaly degree inference portion configured to detect occurrence of the sign of the temperature anomaly of the mold the predetermined number ahead, using the inference model, based on the predetermined number of pieces of time-series image data of the mold; and a warning lamp request transmitting portion configured to control lighting-up of a warning lamp.

A foaming process and a method for operation of the foaming process are provided. The method includes flowing a molten polymeric material into a mold from an upstream device, receiving the molten polymeric material in a cavity of the mold, and maintaining a repeatable, uniform pressure profile as the molten polymeric material is delivered into the mold.

An injection molding system includes: an injection molding machine where a shaping mold is installed; a material supply device supplying a material to the injection molding machine; a temperature controller controlling a temperature of the shaping mold; a dryer drying a material stored in the material supply device; a controller controlling the injection molding machine; and a casing. The injection molding machine, the material supply device, the temperature controller, the dryer, and the controller are provided inside the casing. The casing has a caster and is configured to be movable.