B29C45/78

Real time material and velocity control in a molding system

A system includes a cavity, an injection nozzle configured to inject material into the cavity, and a plurality of sensors at sensor locations. Each of the plurality of sensors is configured to measure parameters at one of the sensor locations. The system lacks a strain gauge. The system further includes a controller configured to control a flow rate of the injection of material into the cavity. The controller is configured to receive the measured parameters and compare the received information to predetermined curves. The controller is configured to control the flow rate when the measured parameters deviate from the predetermined curves.

Real time material and velocity control in a molding system

A system includes a cavity, an injection nozzle configured to inject material into the cavity, and a plurality of sensors at sensor locations. Each of the plurality of sensors is configured to measure parameters at one of the sensor locations. The system lacks a strain gauge. The system further includes a controller configured to control a flow rate of the injection of material into the cavity. The controller is configured to receive the measured parameters and compare the received information to predetermined curves. The controller is configured to control the flow rate when the measured parameters deviate from the predetermined curves.

INJECTION MOLD FOR TUBULAR PLASTIC PARTS
20230075712 · 2023-03-09 · ·

An injection mold (1) for the manufacturing of at least one tubular plastic part comprising a first mold half (2) comprising a first mold plate (3) and a second mold half (4) comprising a second mold plate (5) being arranged displaceable with respect to each other in an axial direction (Z) between an open position and a closed position. The injection mold further comprises at least one core (6) protruding from the first mold plate (3) and the second mold plate (4) comprising at least one cavity (7) suitable to receive the core (6) of the first mold half (2) to form a molding cavity (8) in the closed position of the injection mold (1) for receiving molten plastic material therein to form the tubular plastic part. A bushing (9) is advantageously arranged in the second mold half (4) adjacent to a dorsal end (10) of the cavity (7) at least partially displaceable with respect to the second mold plate (4), said bushing (9) comprising a bore (11) in a closed position of the injection mold (1) suitable to receive a tip (12) of the core (6).

INJECTION MOLD FOR TUBULAR PLASTIC PARTS
20230075712 · 2023-03-09 · ·

An injection mold (1) for the manufacturing of at least one tubular plastic part comprising a first mold half (2) comprising a first mold plate (3) and a second mold half (4) comprising a second mold plate (5) being arranged displaceable with respect to each other in an axial direction (Z) between an open position and a closed position. The injection mold further comprises at least one core (6) protruding from the first mold plate (3) and the second mold plate (4) comprising at least one cavity (7) suitable to receive the core (6) of the first mold half (2) to form a molding cavity (8) in the closed position of the injection mold (1) for receiving molten plastic material therein to form the tubular plastic part. A bushing (9) is advantageously arranged in the second mold half (4) adjacent to a dorsal end (10) of the cavity (7) at least partially displaceable with respect to the second mold plate (4), said bushing (9) comprising a bore (11) in a closed position of the injection mold (1) suitable to receive a tip (12) of the core (6).

METHOD AND DEVICE FOR CLASSIFY AT LEAST ONE TEMPERATURE CONTROL BRANCH
20230104893 · 2023-04-06 ·

A method of classifying a temperature control branch of a molding toolincludes producing molded parts in cycles by a portion of the molding tool by introducing heat into the molding tool, and/or cyclically activating a heating device, with introduction of heat into the molding tool, conveying temperature control medium through the temperature control branch of the molding tool to dissipate the introduced heat, measuring a temporal branch temperature profile of the temperature control medium in the temperature control branch over several production cycles, analyzing a curve behavior of the branch temperature profile and/or of a variable derived from the branch temperature profile, in particular of a branch heat flow, over several production cycles, and sorting the temperature control branch into one of at least two categories, according to greater and/or smaller influence on the heat budget of the portion of the molding tool, on the basis of the curve behavior.

METHOD AND DEVICE FOR CLASSIFY AT LEAST ONE TEMPERATURE CONTROL BRANCH
20230104893 · 2023-04-06 ·

A method of classifying a temperature control branch of a molding toolincludes producing molded parts in cycles by a portion of the molding tool by introducing heat into the molding tool, and/or cyclically activating a heating device, with introduction of heat into the molding tool, conveying temperature control medium through the temperature control branch of the molding tool to dissipate the introduced heat, measuring a temporal branch temperature profile of the temperature control medium in the temperature control branch over several production cycles, analyzing a curve behavior of the branch temperature profile and/or of a variable derived from the branch temperature profile, in particular of a branch heat flow, over several production cycles, and sorting the temperature control branch into one of at least two categories, according to greater and/or smaller influence on the heat budget of the portion of the molding tool, on the basis of the curve behavior.

INJECTION MOLDING MACHINE, ADDITIVE MANUFACTURING APPARATUS, AND PRESSURE CONTROL METHOD
20220314513 · 2022-10-06 · ·

An injection molding machine includes a cylinder that accommodates a molten resin, a discharging nozzle, a piston that discharges the molten resin from the discharging nozzle, and one or more processors configured to execute the following functions. The functions include calculating a target pressure at which a flow rate of the molten resin discharged from the discharging nozzle becomes an indicated flow rate, controlling a pressure of the molten resin in the cylinder such that the pressure becomes the target pressure, acquiring a temperature of the molten resin in the cylinder, and acquiring a pseudo-plastic viscosity corresponding to the temperature of the molten resin. The target pressure is calculated based on the indicated flow rate, the temperature of the molten resin, the pseudo-plastic viscosity, and the size of the discharging nozzle.

INJECTION MOLDING MACHINE, ADDITIVE MANUFACTURING APPARATUS, AND PRESSURE CONTROL METHOD
20220314513 · 2022-10-06 · ·

An injection molding machine includes a cylinder that accommodates a molten resin, a discharging nozzle, a piston that discharges the molten resin from the discharging nozzle, and one or more processors configured to execute the following functions. The functions include calculating a target pressure at which a flow rate of the molten resin discharged from the discharging nozzle becomes an indicated flow rate, controlling a pressure of the molten resin in the cylinder such that the pressure becomes the target pressure, acquiring a temperature of the molten resin in the cylinder, and acquiring a pseudo-plastic viscosity corresponding to the temperature of the molten resin. The target pressure is calculated based on the indicated flow rate, the temperature of the molten resin, the pseudo-plastic viscosity, and the size of the discharging nozzle.

System and apparatus for forming a collapsible structure made from expandable material

A mould for forming a collapsible container from an expandable material, the container comprising, at least a base and two pairs of a side walls extending at right angles from opposing sides of the base, the mould comprising: a first mould member and a second mould member movable with respect to each other between an open and a closed moulding position to define a mould cavity; and a plurality of anvils mounted on a rear surface of at least one of the first mould member and/or second mould member, each anvil being movable so as to be extended into the mould cavity so as to form one or more hinges in the expandable material at predetermined locations within the mould cavity; wherein the mould cavity defined by the first mould member and the second mould member is a three-dimensional representation of an inside-out configuration of the assembled container.

System and apparatus for forming a collapsible structure made from expandable material

A mould for forming a collapsible container from an expandable material, the container comprising, at least a base and two pairs of a side walls extending at right angles from opposing sides of the base, the mould comprising: a first mould member and a second mould member movable with respect to each other between an open and a closed moulding position to define a mould cavity; and a plurality of anvils mounted on a rear surface of at least one of the first mould member and/or second mould member, each anvil being movable so as to be extended into the mould cavity so as to form one or more hinges in the expandable material at predetermined locations within the mould cavity; wherein the mould cavity defined by the first mould member and the second mould member is a three-dimensional representation of an inside-out configuration of the assembled container.