The present disclosure relates to extruder systems and processes thereof. In at least one embodiment, a method of forming a thermoplastic vulcanizate (TPV) composition includes introducing a thermoplastic polymer to an extruder through a feed throat. The elastomeric polymer is introduced to a melt feeder and an elastomeric polymer melt including the elastomeric polymer is formed. The melt feeder is coupled to the extruder. Elastomeric polymer melt from the melt feeder is introduced to the extruder. The thermoplastic polymer and the elastomeric polymer melt are fed separately to the extruder. The thermoplastic polymer and the elastomeric polymer melt in the extruder are mixed with a plurality of intermeshing screws having a plurality of mixing zones.

In the manufacture of extruded polymers there are a number of surface defects referred to as sharkskin, snakeskin and orange peel which all generally relate to the rheology of the polymer melt. A severe form of surface defect is “melt fracture” which is believed to result when the shear rate at the surface of the polymer is sufficiently high that the surface of the polymer begins to fracture. That is, there is a slippage of the surface of the extruded polymer relative to the body of the polymer melt. The surface generally can't flow fast enough to keep up with the body of the extrudate and a fracture in the melt occurs generally resulting in a severe loss of surface properties for the extrudate. A polymer extension process is disclosed wherein these undesirable surface defects are eliminated.

A composition includes a thermoplastic fluoropolymer having vinylidene fluoride units in an amount of at least 30 mole percent and tetrafluoroethylene units in an amount of at least 5 mole percent. The thermoplastic fluoropolymer is free of hexafluoropropylene units or comprises less than 5 mole percent hexafluoropropylene units. The composition further includes at least one of a non-fluorinated, thermoplastic polymer as a major component of the composition or a polymer processing additive synergist. A method of reducing melt defects during the extrusion of a polymer is also provided. Use of the thermoplastic fluoropolymer as a polymer processing additive is also provided.

A composition includes a thermoplastic fluoropolymer having vinylidene fluoride units in an amount of at least 30 mole percent and tetrafluoroethylene units in an amount of at least 5 mole percent. The thermoplastic fluoropolymer is free of hexafluoropropylene units or comprises less than 5 mole percent hexafluoropropylene units. The composition further includes at least one of a non-fluorinated, thermoplastic polymer as a major component of the composition or a polymer processing additive synergist. A method of reducing melt defects during the extrusion of a polymer is also provided. Use of the thermoplastic fluoropolymer as a polymer processing additive is also provided.

A method and device for producing a monoaxially or biaxially stretched plastic film are disclosed in which in the intermediate space (Z) tapering in a wedge shape to the contact line between the melt film or plastic film and the roller jacket spaced apart therefrom or the roller surface spaced apart therefrom of the cooling roller, at least one device for preventing precipitation of condensate (K) in the intermediate space (Z) is used and is designed such that precipitation of condensate (a) on the underside of the melt film or plastic film facing the roller jacket (9) or on the roller jacket of the cooling roller is prevented, and/or a condensate (K) which has precipitated there evaporates or vaporises, and/or condensate disposed in the intermediate space is transported away, suctioned off, or blown out and/or runs out to the side.

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.