A flat laminate element made of thermoplastic is hot-formed in a two-stage method. In a first stage, the flat laminate which includes film(s) and/or panels(n) is placed on a flat frame-shaped pallet and is heated to a forming temperature in a heating zone between two flat heat screens in a contactless manner. The edge zone of the hot flat laminate element lies on the pallet such that the laminate piece cannot be clamped in a first laminate direction but rather can be slide on the pallet in this direction. Two non-flat rigid contours which are identical or largely identical act on two opposing parallel laminate edge sections uniaxially and perpendicularly to the laminate plane and only in the first laminate direction, i.e. monodirectionally, and shape the entire heated laminate element into a monodirectionally molded blank.

A pouch shaping apparatus includes a support unit configured to allow a laminate sheet to be disposed on an upper surface thereof, a stripper located above the support unit, the stripper configured to be movable upwards and downwards and to press and fix an outer periphery of the laminate sheet disposed on the upper surface of the support unit when being moved downwards, and a punch located above the support unit, the punch configured to be movable upwards and downwards and to form an electrode assembly receiving portion in the laminate sheet while being inserted into a shaping portion located at the center of the support unit when being moved downwards. The support unit includes an upper support and a support plate, and the pouch shaping apparatus includes a core member located between the upper support and the support plate, the core member having a predetermined thickness.

A body support structure including a backrest, a seat connected to the backrest, and a suspension material connected to the backrest or the seat. The suspension material includes elastomeric filaments with monofilaments and multifilaments. The suspension material further includes a first zone with a first stiffness, a second zone with a second stiffness greater than the first stiffness, and a transition zone positioned between the first zone and the second zone.

An optical film includes a plurality of polymeric layers shaped along orthogonal first and second directions. A first curve being an intersection of the optical film with a first plane orthogonal to the second direction and to a reference plane has a best-fit first circular arc subtending a first angle at a center of curvature of the first circular arc of greater than 180 degrees where the optical film has a maximum projected area in the reference plane. A second curve being an intersection of the optical film with a second plane orthogonal to the first direction and to the reference plane has a best-fit second circular arc subtending a second angle at a center of curvature of the second circular arc of at least 30 degrees. Reflectance and transmittance of the optical film are described.

A method for forming an article includes providing a sheet of material, optionally conditioning the sheet with a surface of a roller, forming the sheet to provide a web, and separating an article from the web to provide the article. An apparatus adapted to form the article from a sheet is provided.

Process of making a plastic component (1), in particular luggage shell, from self-reinforced thermoplastic material, to a plastic component (1) made of self-reinforced thermoplastic material and an apparatus for making such a plastic component, in particular luggage shell (7). The invention provides a new product and process for manufacturing same on the basis of self-reinforced thermoplastic material by means of the step of tensioning said material (lamina), at least partially tensioning said lamina during all follow-up component shaping and/or molding steps up to a release of a component pre-form shape from the remainder lamina, to form the component. The present invention allow the manufacturing of an ultra-light weight luggage shell (7) on the basis of using self-reinforced thermoplastic material, the manufacturing of same can be further enhanced by permanently tensioning said material during all manufacturing steps up to the final finishing of the product.

A multi-cavity mould (1) for a thermoforming machine used in the process of high-volume, continuous thermoforming of a plurality of thin-gauge plastic products (2) from a preheated thin-gauge thermoplastic sheet (3) comprising an upper tool (11) and a lower tool (12) arranged in a cooperating manner; the lower tool (12) comprising a plurality of cavities (8) in which cavity moulds (8) are placed and a plurality of base plates (91) from which a plurality of supporting blocks (92) extend perpendicularly over a predetermined total height (a), situated between adjacent cavities (8), each of said supporting block (92) has a stepped profile comprising three substantially rectangular shaped zones (92a, 92b, 92c) and a fourth substantially isosceles trapezoid shaped zone (92d) in a vertical cross section, having a common symmetry axis.

A vacuum thermoforming apparatus including: a molding machine on which a window base material is mounted; and a pressure supply machine coupled to the molding machine and configured to supply a pneumatic pressure toward the molding machine. The molding machine includes a mounting part having a curved surface-shaped mounting surface, and a coupling part having a structure for coupling with the pressure supply machine and a curved portion along the shape of the mounting part. The pressure supply machine includes: a cover part facing the mounting surface; and a side wall extending from the cover part to define an inner space in the pressure supply machine, the side wall having a curved upper surface so as to engage with the coupling part.

In a the vacuum forming machine having a pre-blowing lower chamber, a lower space located at the lower side of a raw material which is thermally expanded in a heating process for vacuum forming is sealed and the preset amount of air is introduced into the lower space of the raw material by a blowing device installed to communicate with the sealed lower space of the raw material such that the sagging of the raw material is prevented, whereby the vacuum forming of the raw material whose entire portion is uniformly heated is performed, thereby securing even thickness of the raw material.

The aim of the invention is to further develop conventional devices for stretching and/or shaping and/or applying a lamination of a film element. This aim is achieved, according to the invention, by a device for stretching and/or shaping and/or applying a lamination of a film element, which device comprises a support frame for gripping the film element relative to a shaping tool or to a component to be laminated, and having grippers for gripping the film element, which are mounted so as to be movable relative to the support frame, said device being characterized in that grippers are arranged in a multi-axially adjustable manner relative to the support frame in order to adapt the film element more precisely to a contour of the shaping tool or of the component to be laminated.