Improved separator film compositions, methods and systems for use in producing thermoformed dental appliances are disclosed.

A multi-cavity mould (1) comprising:—an upper tool (11) and a lower tool (12) arranged in a cooperating manner; characterized in that the upper tool (11) comprises a knife pressure box (13) comprising:—a horizontal top plate (131);—first and second end plates (132) and first and second side plates (133) extending orthogonally downwardly from a lower surface of the plate (131); the plates (132, 133) are connected such that the plate (131) and the plates (132, 133) form a downwardly open rectangular parallelepiped enclosure; the plates (132, 133) are made from tool steel with a thickness (t) from 6.35-10 mm and a cutting surface (130) defined along an orthogonally downwardly projecting end of plates (132, 133) wherein—the surface (130) has a substantially V-shaped profile comprising a micro flat face (M) with a width from 0.02-0.1 mm and is positioned such that when the pressure box (13) is pressed against the sheet (3), the surface (130) partially penetrates the sheet (3) in order to form a seal around the pressure box (13) by pressing a zone of the sheet (3) which was partially trimmed and situated inside the enclosure against the surface (130).

A multi-cavity mould (1) comprising:—an upper tool (11) and a lower tool (12) arranged in a cooperating manner; characterized in that the upper tool (11) comprises a knife pressure box (13) comprising:—a horizontal top plate (131);—first and second end plates (132) and first and second side plates (133) extending orthogonally downwardly from a lower surface of the plate (131); the plates (132, 133) are connected such that the plate (131) and the plates (132, 133) form a downwardly open rectangular parallelepiped enclosure; the plates (132, 133) are made from tool steel with a thickness (t) from 6.35-10 mm and a cutting surface (130) defined along an orthogonally downwardly projecting end of plates (132, 133) wherein—the surface (130) has a substantially V-shaped profile comprising a micro flat face (M) with a width from 0.02-0.1 mm and is positioned such that when the pressure box (13) is pressed against the sheet (3), the surface (130) partially penetrates the sheet (3) in order to form a seal around the pressure box (13) by pressing a zone of the sheet (3) which was partially trimmed and situated inside the enclosure against the surface (130).

A multi-cavity forming mould system for forming a plurality of discrete three-dimensional cellulose products from an air-formed cellulose blank structure. The forming mould system includes a first mould part and a second mould part arranged for cooperating with each other during forming of the cellulose products. The first mould part includes a plurality of first forming elements and the second mould part comprises a plurality of corresponding second forming elements movably arranged in relation to a base structure of the second mould part. The forming mould system is configured for establishing a plurality of forming cavities for the cellulose blank structure between each first forming element and corresponding second forming element during formation of the cellulose products. Each second forming element is arranged for interacting with a pressure member arranged in the base structure, where the pressure member is configured for establishing a forming pressure in each forming cavity onto the cellulose blank structure during formation of the cellulose products.

A patient interface device and cushion for the device are respectively disclosed, for preferred CPAP and BiPAP breathing masks. The cushion has a composite structure with an open rounded polygonal profile defining a mask side layer and a slip-resistant fibrous patient side layer, with an intermediate barrier layer positioned between the first and second layers. The layers are integrally bonded together into a three-dimensional conformation defining a J-shaped cross section and an inboard patient side curl opening into an air chamber juxtaposed with one or more of the patient's airways. The body exhibits flexibility between about 4 and about 10 Taber Stiffness Units. Method and apparatus for making the cushion are further described.

A patient interface device and cushion for the device are respectively disclosed, for preferred CPAP and BiPAP breathing masks. The cushion has a composite structure with an open rounded polygonal profile defining a mask side layer and a slip-resistant fibrous patient side layer, with an intermediate barrier layer positioned between the first and second layers. The layers are integrally bonded together into a three-dimensional conformation defining a J-shaped cross section and an inboard patient side curl opening into an air chamber juxtaposed with one or more of the patient's airways. The body exhibits flexibility between about 4 and about 10 Taber Stiffness Units. Method and apparatus for making the cushion are further described.

Process of making a plastic component (1), in particular luggage shell, from self-reinforced thermoplastic material, to a plastic component (1) made of self-reinforced thermoplastic material and an apparatus for making such a plastic component, in particular luggage shell (7). The invention provides a new product and process for manufacturing same on the basis of self-reinforced thermoplastic material by means of the step of tensioning said material (lamina), at least partially tensioning said lamina during all follow-up component shaping and/or molding steps up to a release of a component pre-form shape from the remainder lamina, to form the component. The present invention allow the manufacturing of an ultra-light weight luggage shell (7) on the basis of using self-reinforced thermoplastic material, the manufacturing of same can be further enhanced by permanently tensioning said material during all manufacturing steps up to the final finishing of the product.

A multi-cavity mould (1) for a thermoforming machine used in the process of high-volume, continuous thermoforming of a plurality of thin-gauge plastic products (2) from a preheated thin-gauge thermoplastic sheet (3) comprising an upper tool (11) and a lower tool (12) arranged in a cooperating manner; the lower tool (12) comprising a plurality of cavities (8) in which cavity moulds (8) are placed and a plurality of base plates (91) from which a plurality of supporting blocks (92) extend perpendicularly over a predetermined total height (a), situated between adjacent cavities (8), each of said supporting block (92) has a stepped profile comprising three substantially rectangular shaped zones (92a, 92b, 92c) and a fourth substantially isosceles trapezoid shaped zone (92d) in a vertical cross section, having a common symmetry axis.

A multi-cavity mould (1) for a thermoforming machine used in the process of high-volume, continuous thermoforming of a plurality of thin-gauge plastic products (2) from a preheated thin-gauge thermoplastic sheet (3) comprising an upper tool (11) and a lower tool (12) arranged in a cooperating manner; the lower tool (12) comprising a plurality of cavities (8) in which cavity moulds (8) are placed and a plurality of base plates (91) from which a plurality of supporting blocks (92) extend perpendicularly over a predetermined total height (a), situated between adjacent cavities (8), each of said supporting block (92) has a stepped profile comprising three substantially rectangular shaped zones (92a, 92b, 92c) and a fourth substantially isosceles trapezoid shaped zone (92d) in a vertical cross section, having a common symmetry axis.

An arrangement supplies a semi-finished product to a thermoforming machine as a starting material. The arrangement has a deposition device, on which cuttings of the starting material can be provided in each case, and a loading device having a table device and a movable loading unit. The loading unit has a first section and a second section that are each arranged to receive one of the cuttings at the section. At least one cutting can be deposited on the table device. The first section receives one of the cuttings from the deposition device and the second section receives another of the cuttings from the table device, and then the first section for depositing one cutting received from the deposition device on the table device and the second section for depositing the other cutting received from the table device can be positioned in a working region of the thermoforming machine.