Disclosed are a composite layer, a composite layer lamination and a method of manufacturing a composite layer. The composite layer includes: a resin core formed in a plate-shape and comprising with a plurality of guide protrusions protruding along an edge of the resin core as being spaced apart at a predetermined distance from each other and a plurality of guide notches between the plurality of guide protrusions; and a reinforcing fiber wound around the resin core via the plurality of guide notches functioning as a guide for the reinforcing fiber.

Plastic pipes and a continuous production device and method for a glass fiber reinforced tape polyethylene composite pipe is provided. The main structure of the production device includes a first extruder, an inner pipe die, a vacuum sizing box, a first cooling spray box, a first tractor, a first winding machine, a first heater, a second winding machine, a second heater, an automatic tape replacing manipulator, an outer pipe extruder, an outer pipe extrusion die, an outer pipe cooling shaping die, a second cooling spray box, a second tractor, a meter counter, a fixed length cutting machine and finished pipe racks. The process of the production method totally includes four steps: inner pipe extrusion molding, continuous winding of the composite tape, outer pipe extrusion cladding, and cutting and warehousing, thus realizing the continuous on-line production of the glass fiber reinforced tape polyethylene composite pipe.

Methods are described for activating a glass fiber or flake to participate in polymerizing a resin. The methods may include sizing the glass fiber or flake with a sizing composition that includes a solution containing a polymerization initiator, and activating the polymerization initiator by forming a free radical moiety on the polymerization initiator that can initiate the polymerization of the resin. Additional methods of making a glass reinforced composite are described. The methods may include sizing glass fibers or flakes with a sizing composition that includes a solution containing a polymerization initiator, forming a free radical moiety on the polymerization initiator to make activated glass fibers or flakes, and contacting the activated glass fibers or flakes with a polymer resin. The activated glass fibers or flakes initiate the polymerization of the resin around the glass fibers or flakes to form the glass reinforced composite.

A method of manufacturing a high pressure tank includes: preparing a liner; forming a fiber reinforced resin layer which is a layer of a fiber reinforced resin on an outer side of the liner, and forming a resin layer which is a layer formed of a portion of a thermosetting resin on an outer surface of the fiber reinforced resin layer; increasing a temperature of the fiber reinforced resin layer and the resin layer to a predetermined temperature which is a temperature at which the thermosetting resin is cured; causing a pressure in the liner to be regulated to be a second pressure higher than a first pressure which is a pressure in the liner in the forming of the fiber reinforced resin layer and the resin layer; and maintaining the temperature of the fiber reinforced resin layer and the resin layer at the predetermined temperature.

A sports article comprising an elongate tubular shaft comprised of a fiber-reinforced resin matrix composite material, wherein the elongate tubular shaft has a longitudinal direction and the shaft is multilaminar and includes at least two fibrous layers, each of which is helically wrapped about a wrapping direction extending along the longitudinal direction to form the elongate tubular shaft, wherein each fibrous layer comprises a plurality of oriented structural fibers which are substantially aligned along the longitudinal direction so as to be oriented within +/10 of the longitudinal direction, the oriented structural fibers having a length, along the longitudinal direction, of less than the length of the elongate tubular shaft to form discontinuous structural fibers serially oriented along the elongate tubular shaft. Also disclosed is a method to produce such a multilaminar elongate tubular shaft.

A tank production system and method that can suppress peeling of normally wound fibers when fibers not wound at predetermined position are peeled off. The system includes a rotation unit that rotates a liner, a storage unit that has recorded thereon the number of revolutions of the liner, and a detection unit that detects abnormality in the position of the fibers wound on the outer periphery of the liner. The rotation unit, when abnormality in the position of the fibers is detected by the detection unit, refers to the number of revolutions of the liner recorded on the storage unit and rotates the liner in an opposite direction to the direction in which the fibers are wound, back to the number of revolutions of the liner at a point when the winding of fibers to form a fiber layer, which includes the fibers detected at the abnormal position, has started.

In a method for producing helical coils, in particular for coil screens, a filament is conveyed in a filament conveying direction through a first channel portion of a first rotation body, and subsequently conveyed through a second channel portion of a second rotation body which rotates synchronously with the first rotation body. The filament is subsequently wound around a protruding winding mandrel, such that a helical coil is produced from the filament by a continuous feed of the windings of the filament wound around the winding mandrel. A heated heating fluid flows with an excess pressure through the first channel portion and the second channel portion, arranged downstream, and in the process heats the filament conveyed through the first channel portion and subsequently through the second channel portion. The filament emerging from the second channel portion is deformed, using a deformation apparatus, prior to winding onto the winding mandrel.

A tank production system and method that can suppress peeling of normally wound fibers when fibers not wound at predetermined position are peeled off. The system includes a rotation unit that rotates a liner, a storage unit that has recorded thereon the number of revolutions of the liner, and a detection unit that detects abnormality in the position of the fibers wound on the outer periphery of the liner. The rotation unit, when abnormality in the position of the fibers is detected by the detection unit, refers to the number of revolutions of the liner recorded on the storage unit and rotates the liner in an opposite direction to the direction in which the fibers are wound, back to the number of revolutions of the liner at a point when the winding of fibers to form a fiber layer, which includes the fibers detected at the abnormal position, has started.

Provided are a method for manufacturing a structural body and a structural body, the structural body formed of FRP and having a high degree of freedom in cross-sectional shape even at a low cost. The method for manufacturing a structural body includes a winding step of forming a cylindrical laminate body LM by winding a plurality of composite materials including reinforcing fibers and an uncured thermosetting resin around a hollow cylindrical core member CY; a compressing step of winding a tape or film around an outer circumference of the laminate body LM and compressing the same; a preheating step of heating the laminate body LM until a state prior to complete curing of the thermosetting resin; and a main heating step of arranging the laminate body LM around which the tape or film is wound and the cylindrical core member in a molding die and pressing the same to thereby heat the laminate body LM until the thermosetting resin is completely cured while deforming the cylindrical core member CY to a non-circular cross-sectional shape. Thereby, a structural body in which the cylindrical core member CY and the laminate body LM are integrated can be formed.

A fillet for a composite panel may be formed by pulling a prepreg slit tape from a spool and winding the slit tape into a fillet mold around the perimeter of a wheel. The tension, heat, and speed may all be adjusted during the winding process. A guide may guide the slit tape to specific locations in the fillet mold. The fillet may be removed from the wheel and coupled to the composite panel and cured.