A joining method for joining together a first member in which fiber material is mixed into a first resin, and a second member that includes at least a second resin, includes abutting the first member and the second member together, and softening or melting the first resin of the first member and the second resin of the second member that are adjacent to abutting surfaces of the first member and the second member; and stirring a joint forming portion formed by the softened or melted first resin of the first member and the softened or melted second resin of the second member, and the fiber material included in the softened or melted first resin of the first member, in a direction inclined with respect to the abutting surfaces, and hardening the joint forming portion.

Systems and methods for joining blade components of a rotor blade are provided. A method includes positioning a first blade component and a second blade component such that a joint location of the first blade component and a joint location of the second blade component are proximate each other. The method further includes applying a force to an outer surface of the second blade component and an opposing force to an inner surface of the second blade component. The force and opposing force maintain an aerodynamic contour of the second blade component. The method further includes connecting the joint location of the first blade component and the joint location of the second blade component together.

A fusion welding device, comprising an operating component, a fusion welding work motor, a fusion welding work moving assembly, and a fusion welding work fixed assembly, the fusion welding work motor being connected with the fusion welding work moving assembly by means of a transmission mechanism. The fusion welding device is provided with a central connection component that is able to rotate, and the central connection component is provided with a first input position, a second input position, and a locking structure connection position. The present fusion welding device is able to accomplish automatic band pressing and fusion welding work by means of a relatively simple structure and by means of differently transmitted front and back connections and changes in engagement.

A device is provided for producing a bonded joint between fiber-reinforced thermoplastic parts to be joined, in which fiber-containing plastic material is mixed into the joining zone while friction stir welding the parts to be joined in the form of a butt joint.

A first member formed of a thermoplastic resin molding mixed with a fiber material and a second member formed of a molding containing at least a thermoplastic resin are welded by friction stir spot welding using a double-acting tool for friction stir spot welding. An overlapping part between the first member and the second member is formed, and the tool is disposed against the overlapping part while the pin and the shoulder are rotated about the rotation axis. The pin is plunged into the overlapping part, and friction stir is performed to cause extension fibers to remain around a plunging region of the pin while the shoulder is retracted to release an overflow material. The shoulder is brought closer to the overlapping part to wrap the extension fibers into the overflow material when the overflow material is backfilled while the pin is retracted from the overlapping part.

A welding device (70) includes a probe assembly (90) including at least a first and second probe device (100a, 100b). A first and second part (31a, 31b) to be joined along the weld line (40) are provided, wherein the parts are each formed as a laminate (1; 1) including at least a first layer (2a, 2b) formed with a first material and a second layer (5a, 5b) formed with a second material. The first and second materials have different material properties. The method friction stir welds of the parts using the welding device, wherein simultaneously the first probe device acts on the first layers and the second probe device acts on the second layers.

A method for manufacturing a composite member, in which a composite member having a high joining strength can be manufactured in an inexpensive and efficient way; and the composite member. A metal member and a resin-containing member are joined together by heating the metal member while pressing the resin-containing member against a metal porous film formed on a surface of the metal member. The porous film is formed by impacting the surface of the metal member with metal powder by the cold spray process.

The invention relates to a friction stir welding device for producing a spot-shaped or linear weld joint between a plastic plate or a plastic moulding and a metal or plastic substrate, comprising a welding head and a manually operable or controlled linear feed for the linear movement of the welding head, wherein the welding head comprises a rotatable or oscillatable stirring pin and an outer sleeve surrounding the stirring pin, wherein there is provided a reservoir for receiving material displaced by the stirring pin between the outer sleeve and the stirring pin, wherein the reservoir is limited by a step formed integrally with the outer sleeve or by a reservoir sleeve provided between the outer sleeve and the stirring pin.

An apparatus for roll forming thermoplastic composites comprises a plurality of thermoplastic composite material spools, a plurality of thermoplastic composite material rollers, a plurality of sheet metal spools, a plurality of welding rollers, an oven, a forming roller, a pair of pinch rollers. The thermoplastic composite material spools retain plies of thermoplastic composite material. The plies flow through the thermoplastic composite material rollers to form a layup. The sheet metal spools retain metal sheets. The metal sheets and the layup flow through the welding rollers to form a metal composite material laminate. The oven heats the metal composite material laminate. The forming roller imparts a curvature to the metal composite material laminate. The pinch rollers receive the metal composite material laminate from the forming roller, pull the metal composite material laminate, and output the metal composite material laminate in a heated and compressed state.