A method for manufacturing a metal-clad laminate sheet containing (i) a thermoplastic liquid crystal polymer film comprising a thermoplastic polymer, and (ii) a metal foil bonded to at least one surface of the thermoplastic liquid crystal polymer film, the thermoplastic polymer being capable of forming an optically anisotropic molten phase, and the method containing: forming a laminate sheet having the thermoplastic liquid crystal polymer film and the metal foil bonded together; and heat treating the laminate sheet, wherein the heat treatment satisfies conditions (1) and (2): (1) wheat treatment temperature ranges between 1 C. inclusive and 50 C. exclusive higher than a melting point of the thermoplastic liquid crystal polymer film, and (2) a time for the heat treatment ranges from one second to 10 minutes.

A method for manufacturing a multilayer circuit board containing a single-sided metal-clad laminate sheet and a substrate laminated together, the single-sided metal-clad laminate sheet containing a thermoplastic liquid crystal polymer film and a metal foil bonded to a surface of the thermoplastic liquid crystal polymer film, and the method containing: forming a laminate sheet having the thermoplastic liquid crystal polymer film and the metal foil bonded together; and heat treating the laminate sheet, wherein the heat treatment satisfies conditions (1) and (2) to manufacture the single-sided metal-clad laminate sheet: (1) a heat treatment temperature ranges between 1 C. inclusive and 50 C. exclusive higher than a melting point of the thermoplastic liquid crystal polymer film, and (2) a time for the heat treatment ranges from one second to 10 minutes.

A rotary impulse sealer includes a roller having a roller body and a plurality of seal bars extending radially outwardly from the roller and spaced apart around the roller body. At least one of the seal bars has a body and a selectively heatable heating element extending along at least a part of a length of the seal bar body. The roller is rotatable through a pre-heating pressure application region in which the at least one seal bar is adapted to apply pressure to a bond area of the bondable material, followed by a heating region in which the at least one seal bar is adapted to heat the bond area, wherein the at least one seal bar and tensioned belt are configured to sandwich the bondable material directly between the at least one seal bar and tensioned belt during the pre-heating pressure application region and the heating region.

Provided are circuit board excellent in interlayer adhesion and solder heat resistance, and production method thereof. The circuit board is produced by a method including: preparing a plurality of at least one kind of thermoplastic liquid crystal polymer (TLCP) films, forming a conductor layer on one side or both sides of a film in at least one of the films to obtain a unit circuit board, laminating the films containing the unit circuit board to obtain a stacked material, conducting thermo-compression-bonding of the stacked material under pressurization to a first temperature giving an interlayer adhesion to integrate the stacked material, carrying out structure-controlling thermal treatment by heating the integrated stacked material at a second temperature which is lower than the first temperature and is lower than a melting point of a TLCP having a lowest melting point out of the plurality of TLCP films.

Described examples include a method of fabricating a gas cell, including forming a cavity in a first substrate, providing a nonvolatile precursor material in the cavity of the first substrate, bonding a second substrate to the first substrate to form a sealed cavity including the nonvolatile precursor material in the cavity, and activating the precursor material after or during forming the sealed cavity to release a target gas inside the sealed cavity.

A method for producing a vehicle component from a fiber-reinforced plastic including providing a skin panel having an inner side, outer side and mounting portion. The skin panel is a fiber-reinforced thermoplastic material. At least one stiffening component has a connection surface. The stiffening component is a fiber-reinforced thermoplastic material. The stiffening component and skin panel are contacted wherein the connection surface lies on the mounting portion. The method includes areally warming a joining zone so the stiffening component and skin panel are welded together. The joining zone is cooled. A determined geometry of the combination of stiffening component and skin panel is compared with a predefinable geometry. The joining zone is re-warmed, deforming the stiffening component and the skin panel, and the method includes cooling in order to attain the predefinable geometry if the determined geometry deviates from the predefinable geometry.

Described examples include a method of fabricating a gas cell, including forming a cavity in a first substrate, providing a nonvolatile precursor material in the cavity of the first substrate, bonding a second substrate to the first substrate to form a sealed cavity including the nonvolatile precursor material in the cavity, and activating the precursor material after or during forming the sealed cavity to release a target gas inside the sealed cavity.

The invention relates to a plastic-metal hybrid component and to a corresponding method for producing a plastic-metal hybrid component. The production method has the following steps: (i) providing a fiber composite semifinished product based on polyamide, at least one part of the surface of the semifinished product being made of a polymer composition which contains the following: a) 100 wt. % of a polyamide; and b) 0.5 to 20 wt. % of one or more adhesive additives of the formula (I); (ii) providing a metal main part; (iii) optionally pretreating the surface of the metal main part in order to produce functionalities; (iv) introducing the main metal part and the fiber composite semifinished product into a pressing tool and closing the tool; and (v) bonding the fiber composite semifinished product and the metal main part by means of a compression process under the effect of pressure and temperature.

The present invention is directed to a novel method for application of polymer thermofoil to a metal substrate. The method involves first coating a metal substrate with an oxidation-preventing or oxidation-limiting coating, then adhering a polymer thermofoil to the metal substrate. After application of the thermofoil, the metal substrate can be formed to the final shape. The method is advantageous in that it allows one to efficiently manufacture metal objects in a variety of aesthetically pleasing surface finishes.

To stably produce a laminate wherein heat resistant resin layers are laminated on both surfaces of a fluorinated resin layer, by thermal lamination.

A process for producing a laminate, which comprises a preliminary heating step of heating, while conveying by a metal roll 33 for heating and a metal roll 32 for thermal lamination without pressing in the thickness direction, a temporary laminate wherein heat resistant resin films 2 and 2 are laminated on both surfaces of a fluorinated resin film 1 containing a melt-moldable fluorinated resin (A) having at least one type of functional groups selected from the group consisting of a carbonyl group-containing group, a hydroxyl group, an epoxy group and an isocyanate group and after the preliminary heating step, a thermal lamination step of pressing the temporary laminate in the thickness direction, while heating it by metal rolls 31 and 32 for thermal lamination at a thermal lamination temperature of at least the melting point of the fluorinated resin (A) ant at most 420 C., for bonding.