A process for forming a container from a blank, the process comprising the steps of: thermally inducing one or more fold lines on at least one surface of a container blank fabricated from a thermal insulation sheet material, wherein the blank comprises: a first panel portion; a second panel portion located adjacent the first panel portion and sharing a first common edge therewith; and a third panel portion located adjacent the second panel portion and sharing a second common edge therewith, the second common edge being substantially parallel to the first common edge, wherein the first panel portion and the third panel portion are each associated with a pair of flap members adapted for folding movement relative to the respective first and third panel portions such that, when assembled, each of the flap members overlies an edge of the second panel portion substantially perpendicular to the first common edge and the second common edge, folding the first panel portion of the container blank along a first fold line, wherein when folded, the first panel portion is substantially perpendicular to the second panel portion of the container blank; folding the third panel portion of the container blank along a second fold line, wherein when folded, the third panel portion is substantially perpendicular to the second panel portion and substantially parallel to the first panel portion; sealing a portion of each of the pair of flap members of the first panel portion to a portion of each of the pair of flap members of the third panel portion to form a side seam joint; and sealing a portion of the first panel portion adjacent the side seam joint and a portion of the third panel portion adjacent the side seam joint to an edge of the second panel portion to form a bottom seam joint.

The invention relates to a process for the production of at least two-layer thermoplastic sheets via thermal welding of at least one thinner thermoplastic sheet with density (D1) and of at least one second thinner thermoplastic sheet with density (D2), where the density (D1) of the first thinner thermoplastic sheet is smaller than the density (D2) of the second thinner thermoplastic sheet. The process introduces at least one first heating element and at least one second heating element along mutually offset planes between the two thinner thermoplastic sheets, where the surfaces of the thinner thermoplastic sheets do not touch the surfaces of the heating elements. The first heating element transfers a quantity of energy (E1) to the surface of the first thinner thermoplastic sheet, and the second heating element transfers a quantity of energy (E2) to the surface of the second thinner thermoplastic sheet, where the quantity of energy (E1) is smaller than the quantity of energy (E2).

The present invention relates to a process for the formation of a structured film, a structured film as such, an article comprising the structured film, a device for the continuous formation of such a structured film and a composite comprising the structured film.

Provided are an article including a joint portion of a fluororesin having sufficient strength, and a method of producing the same. The article includes a joint portion including: a porous first layer of a first fluororesin; a second layer of a second fluororesin having a melting point lower than a melting point of the first fluororesin; and a non-porous third layer formed between the first layer and the second layer, the non-porous third layer including the first fluororesin.

A method of making an aircraft acoustic structural panel (10) begins with preforming a core honeycomb laminate (12) having preformed foam (3) bonded inside cells (14) thereof by a distinct adhesive (2). The preformed honeycomb laminate (12) is then stacked between opposite top and bottom structural outer laminates (16,18). The stacked honeycomb laminate (12) and outer structural laminates (16,18) are then compressed together under heat and pressure into a unitary structural panel (10) having the core honeycomb laminate (12) integrally bonded between outer skins (20,22). The outer laminates (16,18) may include imperforate acoustic septums (4) bounding the core honeycomb laminate (12) followed by an outer honeycomb (5) and structural fiber layers (6, 7, 8) defining the outer skins (20,22).

A process and apparatus for manufacturing a mattress generally includes an automated foam layer placement apparatus for accurately securing one or more foam layers onto an innercore unit and bucket assembly.

A respiratory apparatus may employ ultrasonic welds. The ultrasonic welding may be used to join a variety of headgear, mask and accessory components. This process may enhance comfort, fit and/or performance of the joined components and/or overall mask assembly. A component may be a single layer component such as a textile or fabric, or a composite or multiple layer component such as fabric and foam composites, or outer fabric layers and inner spacer fabrics. Further, a component may be a strap, some other headgear component, a mask component, an accessory component or the like.

A method for manufacturing a pad with dynamic massage bubbles includes: preparing an upper-half foam substrate and a lower-half foam substrate; and bonding the upper-half foam substrate and the lower-half foam substrate together by means of hot press so that air bubbles are formed therebetween. Particularly, then form-setting bake is performed under a progressively decreased baking temperature, so that as the pad is cooled gradually, the air bubbles are well shaped. The method provides improved dimensional control of air bubbles, thereby significantly enhancing manufacturing precision and yield.

The present disclosure generally relates to devices and methods for furniture protection. More particularly, the present disclosure relates to foam-film sheets configured to protect furniture from damage. An exemplary foam-film sheet as disclosed herein includes a sheet of foam material having a first lateral edge and a second lateral edge; a sheet of film material having a first lateral edge and a second lateral edge; a first seal between a portion of the foam material proximate its first lateral edge and a portion of the film material proximate its first lateral edge; and a second seal between a portion of the foam material proximate its second lateral edge and a portion of the film material proximate its second lateral edge, wherein the film and foam are substantially unseated along the entire transverse width between the first and second sealed portions near the lateral edges of the foam material.

An automated heat shrink device, useful for forming a connection between two tubular sections having a polymeric outer surface jacket, for example, a connection between two sections of a district heating pipeline, and a method of use thereof. The device is configured such that it requires minimal clearance to either side of the pipeline when being used.