A device for joining material by anchoring an insert comprising a first material in a structure comprising a second material is provided. The first material is solid and comprises thermoplastic properties and the second material is solid and is penetrable by the first material when in a liquefied state. The device comprises a vibration device being configured to transmit vibrations to said insert to cause at least partial liquefaction thereof and being arranged to move, relative to said structure, along an insertion direction (ID) to insert said insert at least partly into said structure, a contact sensor being connected to the vibration device and being adapted to move together with the vibration device along the insertion direction (ID), the contact sensor having a sensor body being adapted to detect contact with said structure. A controller is further connected to the contact sensor and adapted for receiving a contact signal from the contact sensor indicating that the sensor body has come into contact with said structure.

A sonotrode includes multiple layers of a material melted to one another to form a structure. The structure provides a base that has an attachment feature that is configured to operatively secure to an ultrasonic converter. The structure includes a shaft that extends from the base to a terminal end that provides a working surface that is configured to selectively engage a workpiece.

A honeycomb sandwich sheet or panel, based on thermoplastic polypropylene, includes a structure having two flat outer films, at the top and bottom, welded to at least two inner or central thermoformed blister films, repeated in a regular and continuous pattern, wherein the at least two inner thermoformed films are welded to each other.

A method of manufacturing a heat exchanger array that includes stacking a plurality of heat exchanger units in an aligned configuration with respective first ports of the heat exchanger units aligned. The heat exchanger units can include a first and second sheet coupled together to define an cavity between the first and second sheets; the first port at a first end of the heat exchanger unit defined by the first and second sheets; and a second port at a second end of the heat exchanger unit defined by the first and second sheets. The method further includes stacking the plurality of heat exchanger units in an aligned configuration with the first ports of the plurality of heat exchanger units aligned and generating a first plurality of respective couplings between adjacent sheets of adjacent heat exchanger units about adjacent first ports. The coupling can be generated by an adhesive.

This heat-caulking device is inserted into one or more holes penetrating a main plate having a substantially conical hollow portion, whereby one or more bosses of a blade protruding from an inner peripheral surface of the main plate toward the hollow portion are melted so as to join the main plate and the blade. A heat chip of the heat-caulking device has a substantially conical hollow main body portion, an outer peripheral surface of which conforms to the inner peripheral surface of the main plate. On the outer peripheral surface of the main body portion, a convex portion protruding toward the vicinity of the holes of the inner peripheral surface of the main plate is provided.

An induction welding system includes a first gantry, a second gantry, and a support structure. The first gantry includes a first frame and a first plurality of trunks. The first plurality of trunks defines a first curved inner support surface of the first gantry. The first curved inner support surface has a first curvature geometry. The second gantry includes a second frame and a second plurality of trunks. The second plurality of trunks defines a second curved inner support surface of the second gantry. The second curved inner support surface has a second curvature geometry which is different than the first curvature geometry. The support structure includes at least one tooling member defining a curved outer support surface of the support structure. The support structure is longitudinally moveable relative to the first gantry and the second gantry.

A co-consolidation tool, including a heating assembly to receive one or more thermoplastic parts and to apply a consolidation temperature to the one or more thermoplastic parts, a pressure bladder to apply a consolidation pressure to the one or more thermoplastic parts, and a support insert shaped and configured to support and at least partially surround at least one of the one or more thermoplastic parts, wherein at least one of heating assembly and the pressure bladder is shaped to receive and support the support insert.

A welder for constructing and welding plastic fenestration structures, including parts storage bins structured to store and support parts to be assembled to create the plastic fenestration structures; wheels that receive the parts from the parts storage bins; aligners that position the parts relative to one another; heating plates that apply heat to ends of the parts thereby rendering at least a portion of the ends of the parts molten; parts shifters operably shiftable between a first position adjacent the wheels and a second position remotely located from the wheels that shift the parts to a fusing position in which adjacent parts are abutted together at a fusing station to produce the plastic fenestration structure; and at least one cooling station at which the plastic fenestration structure is held.

An aerosol container suitable for use as an aerosol dispenser. The aerosol container includes at least a valve and product delivery device joined to an outer container. The valve and product delivery device have respective annular welds or other seals joining the valve and product delivery to the outer container. The welds, or other seals may be concentric, with one circumscribing the other, in the same plane or different planes. Suitable product delivery devices include bags and dip tubes.

A honeycomb sandwich sheet or panel, based on thermoplastic polypropylene, includes a structure having two flat outer films, at the top and bottom, welded to at least two inner or central thermoformed blister films, repeated in a regular and continuous pattern, wherein the at least two inner thermoformed films are welded to each other.