In order to reduce oscillations in process variables of an injection molding process, an injection molding machine may be operatively connected to a model database that stores models of injection molding machines and molds. A tuning controller may set initial gain values of a variable-gain proportional-integral-derivative (PID) controller. To set the initial gains, the tuning controller may be configured to obtain, from the model database, a model for a first and second injection molding machines and a model for a mold. The tuning controller may analyze the models to determine a correlation between injection molding machine parameters and mold cycle performance for the mold. Accordingly, the tuning controller may apply the correlation to determine an initial gain value for a least one of the first, second, and third gains of the PID controller. The tuning controller may then set the initial gain values for the PID controller.

A management device is for an injection molding machine configured to repeatedly perform a shot that is a series of operations for producing a molded product in a mold part. The management device includes processing circuitry configured to: repeatedly obtain a numerical value of a physical quantity of at least an object that is withdrawn from an interior of the mold part to an exterior thereof or that is fed from the exterior of the mold part to the interior thereof, the numerical value of the physical quantity being measured externally of the mold part; and record the numerical value in association with identification data of the shot.

A molding system includes a mold having a mold cavity; a molding machine configured to fill the mold cavity with a composite molding resin including a polymeric material having a plurality of fibers; a computing apparatus connected to the molding machine; and a controller connected to the computing apparatus. The computing apparatus includes a processor configured to generate a previous orientation distribution of the fibers in the mold cavity based on a molding condition for the molding machine, a rotary diffusional distribution of the fibers based on the previous orientation distribution of the fibers, and an updated orientation distribution of the fibers based on the rotary diffusional distribution of the fibers. The controller is configured to control the molding machine to perform an actual molding with the molding condition for injecting the composite molding resin into at least a portion of the mold cavity.

Provided is a temperature control device having at least one temperature control branch connected to a feed, and a pump system including at least one pump for the delivery of temperature control medium in the feed. Additionally, the temperature control device is provided with at least one sensor by which at least one of the parameters from the group of temperature, through-flow amount and pressure can be detected, and a control or regulating device for regulating or controlling a delivery of the pump system, to which signals from the at least one sensor can be fed.

An injection molding machine uses a controller to effectively control its operation. The controller may determine and/or receive information regarding the machine's maximum load capacity, and may also determine a current operational load value of the machine. The controller also may determine a number of set points used to operate the machine. The controller may cause the machine to operate at these set points, thereby resulting in the machine operating at or below the maximum load value by adjusting any number of machine parameters associated with the injection molding machine.

An injection molding system comprising: a first selected valve, one or more downstream valves, delivering a fluid to a mold cavity, at least one fluid property sensor that detects a flow front of fluid material flowing downstream through the mold cavity at a trigger location within the cavity disposed between the first gate and at least one selected downstream gate, a controller instructing an actuator associated with the downstream gates to open the gates at a predetermined open gate target time on a first injection cycle, each valve associated with a position sensor that detects opening of a gate at an actual open gate time to the controller, the controller automatically adjusting time of instruction to open the gates on a subsequent injection cycle by an adjustment time equal to any delay in time between the predetermined open gate target time and the actual open gate time.

In order to reduce oscillations in process variables of an injection molding process, an injection molding machine may be operatively connected to a model database that stores models of injection molding machines and molds. A tuning controller may set initial gain values of a variable-gain proportional-integral-derivative (PID) controller. To set the initial gains, the tuning controller may be configured to obtain, from the model database, a model for a first and second injection molding machines and a model for a mold. The tuning controller may analyze the models to determine a correlation between injection molding machine parameters and mold cycle performance for the mold. Accordingly, the tuning controller may apply the correlation to determine an initial gain value for a least one of the first, second, and third gains of the PID controller. The tuning controller may then set the initial gain values for the PID controller.

The present invention relates to a control method for a high-speed fluid injection system and a system configured for implementing the control method. Similarly, the invention has a monitoring system for the system configured for implementing the control method. In particular, the present invention allows automatically, precisely, and continuously controlling the amount of fluid injected or applied to a plurality of parts.

A temperature control apparatus includes a temperature control branch connected to a feed line for a temperature control medium, a pump system including a pump for conveying the medium, a pump open-loop or closed-loop control device for controlling the output of the pump system, a throttle device having a variable degree of opening for throttling a quantitative through-flow of the medium in the temperature control branch, and an open-loop or closed-loop control device with the degree of opening of the throttle device as a setting value and with a control variable from the group: degree of opening of the throttle device, temperature, temperature difference, through-flow, pressure or a physical value to be derived from that group. The pump open-loop or closed-loop control device provides for open-loop or closed-loop control of the delivery output of the pump system depending on the degree of opening of the throttle device.

A method for controlling the filling of at least one cavity in a device for producing an object, in particular in an injection molding machine, wherein a melt is inserted into the cavity through an opening, and the width thereof is altered, wherein the width of the opening is also to be changed and adjusted, that is, fixed, in a position between a closed position and a maximal open position.